IP Library Granted Patent US 10,234,762
Granted Patent B2
US 10,234,762 · App. 15/267,840 · Granted Mar 19, 2019

Pattern-forming method

Inventors: Masayoshi Ishikawa (Tokyo, JP); Hiromitsu Tanaka (Tokyo, JP); Tomoharu Kawazu (Tokyo, JP); Junya Suzuki (Tokyo, JP); Tomoaki Seko (Tokyo, JP); Yoshio Takimoto (Tokyo, JP)
Assignee: JSR CORPORATION
G03F7/0752G03F7/094G03F7/16G03F7/405G03F7/425H01L21/0273H01L21/31111H01L21/31144
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Quick Facts
Patent No.
US 10,234,762
App. No.
15/267,840
Granted
Mar 19, 2019
Kind
B2
Abstract

A pattern-forming method comprises: forming a resist underlayer film on an upper face side of a substrate; forming a silicon-containing film on an upper face side of the resist underlayer film; and removing the silicon-containing film with a basic aqueous solution. The pattern-forming method does not include, after the forming of the silicon-containing film and before the removing of the silicon-containing film, treating the silicon-containing film with a treatment liquid comprising an acid or a fluorine compound. The silicon-containing film is preferably formed a hydrolytic condensation product of a composition containing a compound represented by formula (1) in an amount of no less than 60 mol % with respect to total silicon compounds. X represents a halogen atom or —OR 2 , and R 2 represents a monovalent organic group. SiX 4   (1)

Claims (54)

1. A pattern-forming method comprising:

forming a resist underlayer film on an upper face side of a substrate;

forming a silicon-containing film on an upper face side of the resist underlayer film;

forming a resist pattern on an upper face side of the silicon-containing film;

dry etching the silicon-containing film using the resist pattern as a mask; and

removing the silicon-containing film with a basic aqueous solution,

wherein when the resist pattern remains before the removing of the silicon-containing film, the resist pattern is removed together with the silicon-containing film in the removing of the silicon-containing film,

wherein a concentration of the basic aqueous solution is from 0.1% by mass to 40% by mass,

wherein the pattern-forming method does not comprise, after the forming of the silicon-containing film and before the removing of the silicon-containing film, treating the silicon-containing film with a treatment liquid comprising an acid or a fluorine compound, and

wherein the silicon-containing film is formed from a hydrolytic condensation product of a composition comprising a compound represented by formula (1) in an amount of no less than 60 mol % with respect to total silicon compounds,

SiX 4   (1)

wherein, in the formula (1), X represents a halogen atom or —OR 2 , wherein R 2 represents a monovalent organic group.

2. The pattern-forming method according to claim 1 , wherein the basic aqueous solution is a liquid comprising tetraalkylammonium hydroxide and water, or a liquid obtained by mixing ammonia, hydrogen peroxide and water.

3. The pattern-forming method according to claim 1 , wherein the basic aqueous solution comprises none of hydrogen fluoride, a salt thereof, and a salt of a fluorine compound.

4. The pattern-forming method according to claim 1 , wherein the removing of the silicon-containing film is carried out at a temperature of less than 100° C.

5. The pattern-forming method according to claim 1 , wherein the silicon-containing film is formed from a composition comprising:

a hydrolytic condensation product of a silane compound comprising a compound represented by formula (2); and

an organic solvent,

R 1 a SIX 4-a   (2)

wherein, in the formula (2),

R 1 represents a hydrogen atom, a fluorine atom, an alkyl group having 1 to 5 carbon atoms, a cyano group, a cyanoalkyl group, an alkylcarbonyloxy group, an acid anhydride group, an alkenyl group, an aryl group or an aralkyl group, wherein the alkyl group is unsubstituted or substituted with a fluorine atom, and the aryl group and the aralkyl group are unsubstituted or substituted;

X represents a halogen atom or —OR 2 , wherein R 2 represents a monovalent organic group; and

a is an integer of 0 to 3, wherein in a case where R′ and X are each present in a plurality of number, a plurality of R's are identical or different and a plurality of Xs are identical or different.

6. The pattern-forming method according to claim 5 , wherein the silane compound comprises an aromatic ring.

7. The pattern-forming method according to claim 5 , wherein the silane compound comprises the acid anhydride group.

8. A pattern-forming method comprising:

forming a resist underlayer film on an upper face side of a substrate;

forming a silicon-containing film on an upper face side of the resist underlayer film;

forming a resist pattern on an upper face side of the silicon-containing film;

dry etching the silicon-containing film using the resist pattern as a mask; and

removing the silicon-containing film with a basic aqueous solution which comprises ammonia, hydrogen peroxide and water, at a temperature of less than 100° C.,

wherein when the resist pattern remains before the removing of the silicon-containing film, the resist pattern is removed together with the silicon-containing film in the removing of the silicon-containing film,

wherein a concentration of the basic aqueous solution is from 0.1% by mass to 40% by mass,

wherein the pattern-forming method does not comprise, after the forming of the silicon-containing film and before the removing of the silicon-containing film, treating the silicon-containing film with a treatment liquid comprising an acid or a fluorine compound and

wherein the silicon-containing film is formed from a hydrolytic condensation product of a composition comprising a compound represented by formula (1) in an amount of no less than 60 mol % with respect to total silicon compounds,

SiX 4   (1)

wherein, in the formula (1), X represents a halogen atom or —OR 2 , wherein R 2 represents a monovalent organic group.

9. The pattern-forming method according to claim 1 , wherein a weight average molecular weight (Mw) of a polysiloxane included in the silicon-containing film as determined by gel permeation chromatography (GPC) is from 1,000 to 20,000.

10. The pattern-forming method according to claim 1 , wherein a weight average molecular weight (Mw) of a polysiloxane included in the silicon-containing film as determined by gel permeation chromatography (GPC) is from 1,000 to 7,000.

11. The pattern-forming method according to claim 1 , wherein the concentration of the basic aqueous solution is from 0.5% by mass to 30% by mass.

12. The pattern-forming method according to claim 8 , wherein the basic aqueous solution comprises none of hydrogen fluoride, a salt thereof, and a salt of a fluorine compound.

13. The pattern-forming method according to claim 8 , wherein the silicon-containing film is formed from a composition comprising:

a hydrolytic condensation product of a silane compound comprising a compound represented by formula (2); and

an organic solvent,

R 1 a SIX 4-a   (2)

wherein, in the formula (2),

R 1 represents a hydrogen atom, a fluorine atom, an alkyl group having 1 to 5 carbon atoms, a cyano group, a cyanoalkyl group, an alkylcarbonyloxy group, an acid anhydride group, an alkenyl group, an aryl group or an aralkyl group, wherein the alkyl group is unsubstituted or substituted with a fluorine atom, and the aryl group and the aralkyl group are unsubstituted or substituted;

X represents a halogen atom or —OR 2 , wherein R 2 represents a monovalent organic group; and

a is an integer of 0 to 3, wherein in a case where R 1 and X are each present in a plurality of number, a plurality R 1 s are identical or different and a plurality of Xs are identical or different.

14. The pattern-forming method according to claim 13 , wherein the silane compound comprises an aromatic ring.

15. The pattern-forming method according to claim 13 , wherein the silane compound comprises the acid anhydride group.

16. The pattern-forming method according to claim 8 , wherein a weight average molecular weight (Mw) of a polysiloxane included in the silicon-containing film as determined by gel permeation chromatography (GPC) is from 1,000 to 20,000.

17. The pattern-forming method according to claim 8 , wherein a weight average molecular weight (Mw) of a polysiloxane included in the silicon-containing film as determined by gel permeation chromatography (GPC) is from 1,000 to 7,000.

18. The pattern-forming method according to claim 8 , wherein the concentration of the basic aqueous solution is from 0.5% by mass to 30% by mass.

Assignments (3)
MERGER Recorded Mar 23, 2026
From: JSR CORPORATION
To: JICC-02, CO., LTD
Reel/Frame 075191/0149 →
CHANGE OF NAME Recorded Mar 23, 2026
From: JICC-02 CO., LTD
To: JSR CORPORATION
Reel/Frame 075192/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2016
From: ISHIKAWA, MASAYOSHI; TANAKA, HIROMITSU; KAWAZU, TOMOHARU; SUZUKI, JUNYA; SEKO, TOMOAKI; TAKIMOTO, YOSHIO
To: JSR CORPORATION
Reel/Frame 039768/0001 →
Priority Claims (1)
JP 2014-060959 · Mar 24, 2014 · national
Continuity (2)
Continuation PCTJP2015056437 · Mar 4, 2015
Related Publication 20170003592A1 · Jan 5, 2017