Biorefining compounds and organocatalytic upgrading methods
View Patent ↗The invention provides new methods for the direct umpolung self-condensation of 5-hydroxymethylfurfural (HMF) by organocatalysis, thereby upgrading the readily available substrate into 5,5′-di(hydroxymethyl) furoin (DHMF). While many efficient catalyst systems have been developed for conversion of plant biomass resources into HMF, the invention now provides methods to convert such nonfood biomass directly into DHMF by a simple process as described herein. The invention also provides highly effective new methods for upgrading other biomass furaldehydes and related compound to liquid fuels. The methods include the organocatalytic self-condensation (umpolung) of biomass furaldehydes into (C 8 -C 12 )furoin intermediates, followed by hydrogenation, etherification or esterification into oxygenated biodiesel, or hydrodeoxygenation by metal-acid tandem catalysis into premium hydrocarbon fuels.
1. A compound of Formula I:
wherein each R 1 is H, OH, halo, amine, alkylamino, dialkylamino, alkoxy, or acyloxy; and R 2 is OH, halo, amine, alkylamino, dialkylamino, alkoxy, or acyloxy; provided that at least one R 1 is not H.
2. The compound of claim 1 wherein each R 1 is H, OH, halo, alkoxy, or acyloxy.
3. The compound of claim 1 wherein R 2 is OH, halo, alkoxy, or acyloxy.
4. The compound of claim 1 wherein each R 1 is H, OH, halo, alkoxy, or acyloxy; and R 2 is OH, halo, alkoxy, or acyloxy.
5. The compound of claim 1 wherein the compound is:
wherein each R is aryl or (C 1 -C 12 )alkyl.
6. The compound of claim 1 wherein the compound is:
7. The compound of claim 6 wherein the compound is DHMF:
8. A compound of Formula II:
wherein
R 1 is H, OH, halo, amine, alkylamino, dialkylamino, alkoxy, or acyloxy; and
R 2 is H, OH, halo, amine, alkylamino, dialkylamino, alkoxy, or acyloxy.
9. The compound of claim 8 wherein R 1 is H, OH, halo, alkoxy, or acyloxy.
10. The compound of claim 8 wherein R 2 is H, OH, halo, alkoxy, or acyloxy.
11. The compound of claim 8 wherein R 1 is H, OH, halo, alkoxy, or acyloxy; and R 2 is H, OH, halo, alkoxy, or acyloxy.
12. The compound of claim 8 wherein the compound is:
wherein each R is H, alkyl, or acyl.
13. The compound of claim 8 wherein the compound is:
14. A composition comprising a compound of claim 1 and one or more (C 8 -C 22 )alkanes.
15. The composition of claim 14 wherein the (C 8 -C 22 )alkane is a (C 10 -C 22 )alkane.
16. A composition comprising a compound of claim 7 and one or more (C 8 -C 22 )alkanes.
17. The composition of claim 16 wherein the (C 8 -C 22 )alkane is a (C 10 -C 22 )alkane.
18. A method to prepare a C 12 alkane comprising contacting a compound of Formula I:
wherein each R 1 is H, OH, alkoxy, or acyloxy; and R 2 is OH, alkoxy, or acyloxy;
or a compound of Formula II:
wherein
R 1 is H, OH, alkoxy, or acyloxy; and R 2 is H, OH, alkoxy, or acyloxy;
with a bifunctional catalyst system that comprises palladium or platinum metal and an acidic moiety under reaction conditions comprising heat and H 2 pressure in water;
thereby providing the C 12 alkane.
19. The method of claim 18 wherein the compound of Formula I is 5,5′-di(hydroxymethyl)furoin (DHMF), the bifunctional catalyst system is an acidic solid catalyst of the formula TaOPO 4 in combination with Pt/C, the temperature of the method is at least about 200° C., and the reaction is carried out under at least 2 MPa of hydrogen gas pressure, wherein C 12 alkane is produced.
20. The method of claim 19 wherein the temperature is at least about 300° C., and the hydrogen gas pressure is at least about 3.5 MPa.