IP Library › Granted Patent US 10,214,651
Granted Patent B2
US 10,214,651 · App. 15/282,061 · Granted Feb 26, 2019

Pigment/frit mixtures

Inventors: Lukas Hamm (Otzberg, DE); Carsten Handrosch (Ober-Ramstadt, DE); Nicole Nelischer (Gross-Bieberau, DE)
Assignee: MERCK PATENT GMBH
C09D5/031C03C8/14C03C17/22C04B41/009C04B41/0072C04B41/5022C04B41/5031C04B41/5035C04B41/86C09C1/0021C09C1/0051C09D1/00C09D5/032C09D5/035C09D5/36C04B2103/54C09C2200/102C09C2200/1004C09C2200/1087
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Quick Facts
Patent No.
US 10,214,651
App. No.
15/282,061
Granted
Feb 26, 2019
Kind
B2
Abstract

Frits or frit mixtures with pearlescent pigments for materials, such as ceramic glazes, which are stable above 1000° C.

Claims (102)

1. A pigment/frit mixture, comprising a mixture of a pearlescent pigment and a frit in the form of particles, wherein the proportion of pearlescent pigment in the mixture is 5-95% by weight and the frit comprises at least 5% by weight of Al 2 O 3 , based on the weight of the frit, wherein the pearlescent pigment is based on a flake substrate and the ratio of the thickness of the flake substrate to the size of the frit particles is from 0.01 to 0.2.

2. The pigment/frit mixture according to claim 1 , wherein the flake substrate is selected from: synthetic mica flakes, natural mica flakes, Al 2 O 3 flakes, SiO 2 flakes, Fe 2 O 3 flakes, B 4 C flakes, TiO 2 flakes, SiC flakes, BN flakes and graphite flakes.

3. The pigment/frit mixture according to claim 1 , wherein the flake substrate is covered with one or more layers of metal oxide(s), metal sulfides, rare-earth metal oxides and/or metal(s) or mixtures thereof.

4. The pigment/frit mixture according to claim 3 , wherein the flake substrate is covered on the surface with one or more layers selected from: TiO 2 , Fe 2 O 3 , ZrO 2 , SnO 2 , TiO 2 /Fe 2 O 3 , Fe 2 TiO 5 , FeTiO 3 , FeOOH, Fe 3 O 4 , Cr 2 O 3 and TiO x , where x=1.50-1.95.

5. The pigment/frit mixture according to claim 1 , wherein the flake substrate has a particle thickness of 0.05-5.0 μm.

6. The pigment/frit mixture according to claim 1 , wherein the frit has a particle size of 1-500 μm.

7. The pigment/frit mixture according to claim 1 , wherein the frit comprises CaO, Na 2 O, K 2 O, BaO, SiO 2 or B 2 O 3 .

8. The pigment/frit mixture according to claim 1 , wherein the frit comprises ≥5% by weight of Al 2 O 3 and ≥50% by weight of SiO 2 , based on the weight of the frit, where the totality of all constituents of the frit is 100%.

9. The pigment/frit mixture according to claim 1 , wherein the pearlescent pigment is selected from pigments having one of the following combinations of substrate and layer(s) thereon:

substrate flake+TiO 2 ;

substrate flake+Fe 2 O 3 ;

substrate flake+Fe 3 O 4 ;

substrate flake+TiO 2 /Fe 2 O 3

substrate flake+FeTiO 3 ;

substrate flake+Fe 2 TiO 5

substrate flake+ZrO 2 ;

substrate flake+ZnO;

substrate flake+SnO 2 ;

substrate flake+Cr 2 O 3 ;

substrate flake+Ce 2 O 3 ;

substrate flake+TiO x (reduced), where x=1.50-1.95;

substrate flake+TiO 2 +Fe 2 O 3 ;

substrate flake+TiO 2 +Fe 3 O 4 ;

substrate flake+Fe 2 O 3 +TiO 2 ;

substrate flake+TiO 2 +SiO 2 +TiO 2 ;

substrate flake+TiO 2 +SnO 2 +TiO 2 ;

substrate flake+TiO 2 +Al 2 O 3 +TiO 2 ;

substrate flake+Fe 2 O 3 +SiO 2 +TiO 2 ;

substrate flake+TiO 2 /Fe 2 O 3 +SiO 2 +TiO 2 ;

substrate flake+TiO 2 /Fe 2 O 3 +SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+TiO 2 /Fe 2 O 3 +SiO 2 +TiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+TiO 2 +SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+TiO 2 +SiO 2 ;

substrate flake+TiO 2 +Al 2 O 3 ;

substrate flake+TiO 2 +MgO×SiO 2 +TiO 2 ;

substrate flake+Fe 2 O 3 +MgO×SiO 2 +TiO 2 ;

substrate flake+TiO 2 /Fe 2 O 3 +MgO×SiO 2 +TiO 2 ;

substrate flake+TiO 2 /Fe 2 O 3 +MgO×SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+TiO 2 /Fe 2 O 3 +MgO×SiO 2 +TiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+TiO 2 +MgO×SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+SnO 2 +TiO 2 +SiO 2 +SnO 2 +TiO 2 ;

substrate flake+SnO 2 +TiO 2 +SnO 2 +TiO 2 ;

substrate flake+SnO 2 +TiO 2 +Fe 2 O 3 +SiO 2 +SnO 2 +TiO 2 +Fe 2 O 3 ;

substrate flake+Fe 2 O 3 +SnO 2 +TiO 2 ;

substrate flake+Fe 2 O 3 +SnO 2 +Fe 2 O 3 ;

substrate flake+TiO 2 +SnO 2 +TiO 2 ;

substrate flake+TiO 2 /Fe 2 O 3 +SnO 2 +TiO 2 ;

substrate flake+TiO 2 /Fe 2 O 3 +SnO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+SnO 2 +TiO 2 +Fe 2 O 3 +SnO 2 +TiO 2 +Fe 2 O 3 ;

substrate flake+Fe 2 TiO 5 +SnO 2 +Fe 2 TiO 5 ;

substrate flake+Fe 2 TiO 5 +SiO 2 +Fe 2 TiO 5 .

10. The pigment/frit mixture according to claim 1 , wherein the pearlescent pigment is on a flake substrate and has a first low-refractive-index layer (=LRL) on the flake substrate comprising Al 2 O 3 , SiO 2 , zirconium silicate ZrSiO 4 , mullite 3Al 2 O 3 ×2SiO 2 or 2Al 2 O 3 ×SiO 2 (sintered or fused mullite) or alkaline-earth metal silicate (MSiO 3 , where M=Mg 2+ , Ca 2+ , Sr 2+ or Ba 2+ , or M 2 Si 3 O 8 , where M=Mg 2+ , Ca 2+ , Sr 2+ or Ba 2+ ).

11. The pigment/frit mixture according to claim 10 , wherein the pearlescent pigment is selected from pigments having one of the following combinations of substrate and layer(s) thereon: substrate flake+LRL+TiO 2 ;

substrate flake+LRL+Fe 2 O 3 ;

substrate flake+LRL+Fe 3 O 4 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+FeTiO 3 ;

substrate flake+LRL+Fe 2 TiO 5 ;

substrate flake+LRL+ZrO 2 ;

substrate flake+LRL+ZnO;

substrate flake+LRL+SnO 2 ;

substrate flake+LRL+Cr 2 O 3 ;

substrate flake+LRL+Ce 2 O 3 ;

substrate flake+LRL+TiO x (reduced), where x=1.50-1.95;

substrate flake+LRL+TiO 2 +Fe 2 O 3 ;

substrate flake+LRL+TiO 2 +Fe 3 O 4 ;

substrate flake+LRL+Fe 2 O 3 +TiO 2 ;

substrate flake+LRL+TiO 2 +SiO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 +SnO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 +Al 2 O 3 +TiO 2 ;

substrate flake+LRL+Fe 2 O 3 +SiO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +SiO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +SiO 2 +TiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+TiO 2 +SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+TiO 2 +SiO 2 ;

substrate flake+LRL+TiO 2 +Al 2 O 3 ;

substrate flake+LRL+TiO 2 +MgO×SiO 2 +TiO 2 ;

substrate flake+LRL+Fe 2 O 3 +MgO×SiO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +MgO×SiO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +MgO×SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +MgO×SiO 2 +TiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+TiO 2 +MgO×SiO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+SnO 2 +TiO 2 +SiO 2 +SnO 2 +TiO 2 ;

substrate flake+LRL+SnO 2 +TiO 2 +SnO 2 +TiO 2 ;

substrate flake+LRL+SnO 2 +TiO 2 +Fe 2 O 3 +SiO 2 +SnO 2 +TiO 2 +Fe 2 O 3 ;

substrate flake+LRL+Fe 2 O 3 +SnO 2 +TiO 2 ;

substrate flake+LRL+Fe 2 O 3 +SnO 2 +Fe 2 O 3 ;

substrate flake+LRL+TiO 2 +SnO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +SnO 2 +TiO 2 ;

substrate flake+LRL+TiO 2 /Fe 2 O 3 +SnO 2 +TiO 2 /Fe 2 O 3 ;

substrate flake+LRL+SnO 2 +TiO 2 +Fe 2 O 3 +SnO 2 +TiO 2 +Fe 2 O 3 ;

substrate flake+LRL+Fe 2 TiO 5 +SnO 2 +Fe 2 TiO 5 ;

substrate flake+LRL+Fe 2 TiO 5 +SiO 2 +Fe 2 TiO 5 .

12. An unfired or fired brick, unfired or fired earthenware, unfired or fired ceramicware or a ceramic glaze, which comprises a pigment/frit mixture according to claim 1 .

13. A decorative tile, which comprises a pigment/frit mixture according to claim 1 .

14. A porcelain glaze, which comprises a pigment/frit mixture according to claim 1 .

15. A composition comprising the pigment/frit mixture according to claim 1 and a dispersant, binder and/or printing oil.

16. A method of making an article which is an unfired or fired brick, unfired or fired earthenware, unfired or fired ceramicware or a ceramic glaze, wherein the article is prepared by firing it to a temperature above 1000° C., wherein, before firing, a pigment/frit mixture according to claim 1 is incorporated into a composition used to prepare the article.

17. The method of claim 16 , wherein the article is a decorative tile.

18. The method of claim 16 , wherein the article is a porcelain glaze.

19. The pigment/frit mixture according to claim 1 , wherein the Al 2 O 3 content in the frit is ≥7% by weight based on the weight of the frit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2016
From: HAMM, LUKAS; HANDROSCH, CARSTEN; NELISCHER, NICOLE
To: MERCK PATENT GMBH
Reel/Frame 040516/0704 →
Priority Claims (1)
DE 10 2015 013 400 · Oct 19, 2015 · national
Continuity (1)
Related Publication 20170107379A1 · Apr 20, 2017
Cited By (1)
US 12,384,926