Liquid cryogen vaporizer method and system
Liquid cryogen from a tank having a head space pressure P1 is vaporized with a pressure building vaporizer to gaseous cryogen and the pressure of the gaseous cryogen is built to a pressure P2. The pressurized gaseous cryogen at pressure P2 is expanded across an expander to decrease its pressure and fed to a point of use at an installation including the vaporizer at a pressure P3. P2≥2×P3. Energy from the expanded gas may be recovered in the form of mechanical energy, electrical energy.
1. A method for vaporizing liquid cryogen to supply a flow of gaseous cryogen, said method comprising the steps of:
feeding a liquid cryogen from a storage tank to at least one pressure building vaporizer located at an installation, the storage tank having a headspace pressure P1;
exchanging heat between the fed liquid cryogen and a relatively warmer fluid across said at least one vaporizer to produce pressurized gaseous cryogen at pressure P2 exceeding P1;
feeding the pressurized gaseous cryogen from said at least one vaporizer to an expander located at the installation to expand the gaseous cryogen to a pressure P3;
feeding the expanded gaseous cryogen into a supply conduit;
feeding the expanded gaseous cryogen from the supply conduit to a point of use located at the installation, wherein P2≥2×P3,
further comprising n pressure building vaporizers operated in an alternating sequence where n is an integer greater than 1; wherein as the liquid cryogen is being fed to a first vaporizer of the n vaporizers, no liquid cryogen is being fed to a second vaporizer of the n vaporizers
simultaneous with feeding the liquid cryogen to the first vaporizer, gaseous cryogen is fed from another of the n vaporizer to the turbine and expanded with said turbine; and
simultaneous with feeding the liquid cryogen to the second vaporizer, gaseous cryogen is fed from another of the n vaporizers to the turbine and expanded across the turbine and converting the turbine power to electricity using an alternator.
2. The method of claim 1 , wherein the fluid is ambient air.
3. The method of claim 1 , wherein the fluid is water.
4. The method of claim 1 , wherein P2≥2×P1.
5. The method of claim 1 , wherein n is 2-4.
6. The method of claim 1 , wherein the cryogen is selected from the group consisting of oxygen, argon, helium, hydrogen, and carbon dioxide.
7. The method of claim 1 , wherein the electricity is stored in a battery.
8. The method of claim 1 , wherein the electricity is consumed at the installation.
9. The method of claim 1 , wherein the electricity is input to an electrical grid.
10. The method of claim 1 , wherein the point of use is a laser supplied with nitrogen.
11. The method of claim 1 , wherein the point of use is an autoclave for curing polymer-impregnated articles.
12. A system for vaporizing liquid cryogen to supply a flow of gaseous cryogen, comprising:
a liquid cryogen storage tank containing liquid cryogen, the tank being located at an installation;
at least one pressure-building vaporizer receiving the liquid cryogen form the tank and vaporizing the received liquid cryogen;
a turbine located at the installation expanding the vaporized cryogen received from the at least one pressure-building vaporizer and producing rotational energy;
a generator located at the installation converting the rotational energy to electricity;
a point of use receiving the expanded cryogen from the turbine, the point of use being located at the installation,
further comprising n liquid valves, n vapor valves and a controller, wherein:
the at least one pressure building vaporizer comprises n pressure building vaporizers adapted and configured to be operated in an alternating sequence where n is an integer greater than 1;
the n liquid valves are respectively associated with the n vaporizers and are operable to independently allow or prevent receipt of liquid cryogen from the storage tank to one or more of the n vaporizers;
the n vapor valves are respectively associated with the n vaporizers and are operable to independently allow or prevent receipt of vaporized cryogen from one or more of the n vaporizers to the turbine; and
the controller is a programmable logic controller programmed with logic adapted to maintain a first liquid valve associated with a first vaporizer in an open position to allow the first vaporizer to be filled with liquid cryogen while contemporaneously maintaining a second vapor valve associated with a second vaporizer in an open position to allow expansion of gaseous cryogen from the second vaporizer across the turbine, contemporaneously maintaining a second liquid valve associated with the second vaporizer in a closed position to prevent the second vaporizer from being filled with the liquid cryogen from the storage tank, and contemporaneously maintaining a first vapor valve associated with the first vaporizer in a closed position to prevent the expansion of gaseous cryogen from the first vaporizer across the turbine.
13. The system of claim 12 , wherein n is 2-4.
14. The system of claim 12 , further comprising a battery storing electricity generated by the generator.
15. The system of claim 14 , wherein the generator is connected to an electrical grid and inputs the generated electricity to the electrical grid.
16. The system of claim 12 , wherein the point of use is a laser supplied with nitrogen.
17. The system of claim 12 , wherein the point of use is an autoclave for curing polymer-impregnated articles.