IP Library Granted Patent US 9,997,653
Granted Patent B2
US 9,997,653 · App. 15/291,642 · Granted Jun 12, 2018

Back-contact solar cell and method for manufacturing the same

Inventor: Isao Hayashi (Kanagawa, JP)
Assignee: E I DU PONT DE NEMOURS AND COMPANY
H01L31/022441B05D3/007H01B1/16H01L31/02168H01L31/02363H01L31/03529H01L31/0682H01L31/1804H01L31/1864H01L31/1868B05D2203/30B05D2601/28
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Quick Facts
Patent No.
US 9,997,653
App. No.
15/291,642
Granted
Jun 12, 2018
Kind
B2
Abstract

A method for manufacturing a back-contact solar cell, comprising the steps of: (i) preparing a semiconductor substrate comprising an n-layer and a p-layer at the back side of the semiconductor substrate; (ii) applying a conductive paste on both the n-layer and the p-layer, wherein the conductive paste comprises a silver (Ag) powder, a palladium (Pd) powder, an additional metal powder selected from the group consisting of molybdenum (Mo), boron (B) and a mixture thereof, a glass frit, and an organic medium; and (iii) firing the applied conductive paste.

Claims (13)

1. A method for manufacturing a back-contact solar cell, comprising the steps of:

(i) preparing a semiconductor substrate comprising an n-layer and a p-layer at the back side of the semiconductor substrate;

(ii) applying a conductive paste on both the n-layer and the p-layer, wherein the conductive paste comprises a silver (Ag) powder, a palladium (Pd) powder, an additional metal powder selected from the group consisting of molybdenum (Mo), boron (B) and a mixture thereof, a glass frit, and an organic medium; and

(iii) firing the applied conductive paste.

2. The method of claim 1 , wherein the semiconductor substrate is a crystal silicon wafer.

3. The method of claim 1 , wherein the particle diameter of the silver powder is 0.1 to 10 μm.

4. The method of claim 1 , wherein the particle diameter of the palladium powder is 0.1 to 10 μm.

5. The method of claim 1 , wherein the particle diameter of the additional metal powder is 0.1 to 10 μm.

6. The method of claim 1 , wherein the silver powder is 11 to 80 weight percent (wt. %), the palladium powder is 0.1 to 20 wt. %, the additional metal powder is 0.1 to 10 wt. %, the glass frit is 1 to 40 wt. %, and the organic medium is 10 to 60 wt. % based on the weight of the conductive paste.

7. The method of claim 1 , wherein the silver powder is 20 to 94 weight percent (wt. %), the palladium powder is 0.7 to 30 wt. %, the additional metal powder is 0.8 to 15 wt. %, the glass frit is 4 to 75 wt. % based on the weight of solid in the conductive paste.

8. The method of claim 1 , wherein the silver powder is 100 parts by weight, the palladium powder is 0.5 to 100 parts by weight, the additional metal powder is 0.5 to 90 parts by weight, and the glass frit is 6 to 300 parts by weight.

9. The method of claim 1 , wherein the firing temperature is at 450 to 950° C.

10. A back contact solar cell comprising an electrode, wherein the electrode comprises silver, palladium and an additional metal selected from the group consisting of molybdenum (Mo), boron (B) and a mixture thereof, and a glass.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2021
From: DUPONT ELECTRONICS, INC.
To: SOLAR PASTE, LLC
Reel/Frame 055766/0478 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: DUPONT ELECTRONICS, INC.
Reel/Frame 049583/0269 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2016
From: HAYASHI, ISAO
To: E. I. DU PONT DE NEMOURS AND COMPANY
Reel/Frame 040151/0691 →
Continuity (2)
Provisional Application 62240392 · Oct 12, 2016
Related Publication 20170104115A1 · Apr 13, 2017