IP Library Patent Application 15291867
Patent Application
App. No. 15/291,867

ELECTRIC MACHINE

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Quick Facts
Patent No.
US None
App. No.
15/291,867
Abstract

An electric machine comprise a first carrier having an array of electromagnetic elements and a second carrier having electromagnetic elements defining magnetic poles, the second carrier being arranged to move relative to the first carrier. An airgap is provided between the first carrier and the second carrier. The electromagnetic elements of the first carrier include posts, with slots between the posts, one or more electric conductors in each slot, the posts of the first carrier having a post height in mm. The first carrier and the second carrier together define a size of the electric machine. The magnetic poles having a pole pitch in mm. The size of the motor, pole pitch and post height are selected to fall within a region in a space defined by size, pole pitch and post height that provides a benefit in terms of force or torque per weight per excitation level.

Claims (309)

1 . A rotor for an electric machine, the rotor comprising:

an annular disk formed of a unitary piece of a material and defining an axis, and having an inner edge and an outer edge;

circumferentially spaced posts extending axially from the annular disk and defining slots between the posts; and

the annular disk defining holes extending radially within the annular disk from the inner edge or outer edge.

2 . The rotor of claim 1 in which the posts are formed of the unitary piece.

3 . The rotor of claim 1 in which the posts are arranged on both sides of the annular disk.

4 . The rotor of claim 3 in which the posts on each side of the disk are aligned with respective posts on an opposite side of the disk as projected onto a plane perpendicular to the axis.

5 . The rotor of claim 1 in which the holes are aligned with the slots as projected onto a plane perpendicular to the axis.

6 . The rotor of claim 4 in which the holes are aligned with the slots as projected onto the plane perpendicular to the axis.

7 . The rotor of claim 1 in which the holes fully extend through the annular disk between the inner edge and the outer edge.

8 . The rotor of claim 1 in which the annular disk defines openings connecting the holes with the slots.

9 . The rotor of claim 1 in which each post extends between the inner edge and the outer edge.

10 . The rotor of claim 9 in which the posts have a first axial height at the inner edge and a second axial height different from the first axial height at the outer edge.

11 . The rotor of claim 10 in which the second axial height is greater than the first axial height.

12 . The rotor of claim 9 in which the posts define straight lines between the inner edge and the outer edge, adjacent posts defining substantially parallel lines.

13 . The rotor of claim 12 in which the posts have an inverse taper of circumferential thickness with axial height for retaining magnets.

14 . An electric machine comprising the rotor of claim 1 and further comprising:

a stator having an array of electromagnetic elements;

the rotor having electromagnetic elements defining magnetic poles, the rotor being arranged to move relative to the stator;

an airgap between the stator and the rotor;

the electromagnetic elements of the stator including stator posts, with slots between the stator posts, one or more electric conductors in each slot, the stator posts having a post height in mm;

the stator and the rotor together defining a size of the electric machine;

the magnetic poles having a pole pitch S in mm;

the size of the motor, pole pitch and post height being selected to fall within a region in a space defined by size, pole pitch and post height, the region being defined by either

1) a first union of:

a) a first surface defined by a first set of inequalities for a first size of electric machine;

b) a second surface defined by a second set of inequalities for a second size of electric machine; and

c) a set defined as containing all points lying on line segments having a first end point on the first surface and a second end point on the second surface;

the first set of inequalities and the second set of inequalities being respectively sets of inequalities A and B, or B and C, or C and D, in which the group of inequalities A is for a size of 25 mm, the group of inequalities B is for a size of 50 mm, the group of inequalities C is for a size of 100 mm, the group of inequalities D is for a size of 200 mm; or

2) a second union of a surface as defined by set of inequalities D and a corresponding set of all points with size greater than the surface but with pole pitch and post height corresponding to points within the surface;

where

A is selected from the group of sets of inequalities consisting of:

Set A1:

Post Height >

−1.070 * S + 2.002

for

0.572 < S < 1.189

 1.175 * S + −0.667

for

1.189 < S < 2.269

13.502 * S − 28.637

for

2.269 < S < 2.500

Post Height <

−5.898 * S + 19.863

for

1.970 < S < 2.500

 0.229 * S + 7.794

for

1.349 < S < 1.970

 7.607 * S − 2.160

for

0.723 < S < 1.349

11.430 * S − 4.924

for

0.572 < S < 0.723

Set A2:

Post Height >

 −1.340 * S + 2.305

for

0.619 < S < 1.120

 1.100 * S − 0.429

for

1.120 < S < 2.074

 3.830 * S − 6.082

for

2.074 < S < 2.269

Post Height <

−69.510 * S + 160.318

for

2.222 < S < 2.269

 −3.430 * S + 13.492

for

1.667 < S < 2.222

 2.830 * S + 3.056

for

1.133 < S < 1.667

 8.650 * S − 3.545

for

0.619 < S < 1.133

Set A3:

Post Height >

 −4.160 * S + 5.032

for

0.723 < S < 0.967

 0.839 * S + 0.198

for

0.967 < S < 1.692

 2.713 * S − 2.973

for

1.692 < S < 1.939

Post Height <

−53.233 * S + 105.506

for

1.879 < S < 1.939

 −1.406 * S + 8.122

for

1.465 < S < 1.879

 3.898 * S + 0.353

for

1.035 < S < 1.465

 7.535 * S − 3.412

for

0.723 < S < 1.035

B is selected from the group of sets of inequalities consisting of:

Set B1:

Post Height >

 0.254 * S + 0.462

for

0.319 < S < 3.667

 2.665 * S + −8.380

for

3.667 < S < 5.000

Post Height <

−18.282 * S + 96.357

for

4.500 < S < 5.000

 −4.663 * S + 35.071

for

2.738 < S < 4.500

 2.585 * S + 15.227

for

1.447 < S < 2.738

 16.013 * S − 4.204

for

0.319 < S < 1.447

Set B2:

Post Height >

 0.269 * S + 0.456

for

0.380 < S < 3.016

 3.051 * S − 7.936

for

3.016 < S < 4.167

Post Height <

−14.766 * S + 66.309

for

3.667 < S < 4.167

 −3.952 * S + 26.654

for

2.315 < S < 3.667

 3.108 * S + 10.310

for

1.278 < S < 2.315

 14.542 * S − 4.303

for

0.389 < S < 1.278

 88.444 * S − 33.051

for

0.380 < S < 0.389

Set B3:

Post Height >

 0.191 * S + 0.626

for

0.472 < S < 2.181

 2.135 * S − 3.613

for

2.181 < S < 3.095

53.475 * S − 162.511

for

3.095 < S < 3.175

Post Height <

−5.095 * S + 23.450

for

2.222 < S < 3.175

 0.805 * S + 10.339

for

1.381 < S < 2.222

10.251 * S − 2.706

for

0.572 < S < 1.381

24.420 * S − 10.810

for

0.472 < S < 0.572

C is selected from the group of sets of inequalities consisting of:

Set C1:

Post Height >

 0.322 * S + 0.359

for

0.233 < S < 6.667

 2.202 * S − 12.179

for

6.667 < S < 8.333

Post Height <

−25.555 * S + 219.122

for

7.778 < S < 8.333

 −5.585 * S + 63.794

for

4.000 < S < 7.778

 3.214 * S + 28.600

for

1.793 < S < 4.000

 21.749 * S − 4.633

for

0.233 < S < 1.793

Set C2:

Post Height >

 0.277 * S + 0.593

for

0.250 < S < 5.182

 2.342 * S − 10.111

for

5.182 < S < 7.222

Post Height <

−13.149 * S + 101.763

for

6.111 < S < 7.222

 −4.885 * S + 51.265

for

3.333 < S < 6.111

 4.291 * S + 20.680

for

1.520 < S < 3.333

 20.788 * S − 4.395

for

0.251 < S < 1.520

161.000 * S − 39.588

for

0.250 < S < 0.251

Set C3:

Post Height >

 0.277 * S + 0.591

for

0.278 < S < 4.425

 1.916 * S − 6.663

for

4.425 < S < 6.111

Post Height <

−21.337 * S + 135.438

for

5.556 < S < 6.111

 −4.985 * S + 44.588

for

3.175 < S < 5.556

 2.749 * S + 20.031

for

1.560 < S < 3.175

 18.321 * S − 4.260

for

0.278 < S < 1.560

and

D is selected from the group of sets of inequalities consisting of:

Set D1:

Post Height >

 0.257 * S + 0.327

for

0.208 < S < 7.778

 1.977 * S − 13.044

for

7.778 < S < 9.444

Post Height <

−36.195 * S + 347.445

for

8.889 < S < 9.444

 −5.777 * S + 77.062

for

4.833 < S < 8.889

 1.950 * S + 39.718

for

2.222 < S < 4.833

 20.301 * S + −1.058

for

0.389 < S < 2.222

 34.481 * S + −6.574

for

0.208 < S < 0.389

Set D2:

Post Height >

 0.322 * S + 0.359

for

0.233 < S < 6.667

 2.202 * S + −12.179

for

6.667 < S < 8.333

Post Height <

−25.555 * S + 219.122

for

7.778 < S < 8.333

 −5.585 * S + 63.794

for

4.000 < S < 7.778

 3.214 * S + 28.600

for

1.793 < S < 4.000

 21.749 * S + −4.633

for

0.233 < S < 1.793

Set D3:

Post Height >

 0.212 * S + 0.600

for

0.264 < S < 4.833

 3.017 * S + −12.960

for

4.833 < S < 6.667

Post Height <

−12.356 * S + 89.531

for

5.556 < S < 6.667

 −4.551 * S + 46.170

for

3.175 < S < 5.556

 3.850 * S + 19.496

for

1.502 < S < 3.175

 19.751 * S + −4.387

for

0.264 < S < 1.502

Assignments (3)
CHANGE OF NAME Recorded Jul 11, 2018
From: KOCH CANADA ACTUATION TECHNOLOGIES ULC
To: GENESIS ROBOTICS AND MOTION TECHNOLOGIES CANADA, ULC
Reel/Frame 046525/0928 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2018
From: GENESIS ROBOTICS LIMITED LIABILITY PARTNERSHIP
To: KOCH CANADA ACTUATION TECHNOLOGIES ULC
Reel/Frame 046244/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2016
From: KLASSEN, JAMES BRENT; CHAMBERLAIN, STEPHEN SMITH
To: GENESIS ROBOTICS LLP
Reel/Frame 040734/0624 →