IP Library Granted Patent US 10,749,170
Granted Patent B2
US 10,749,170 · App. 15/293,909 · Granted Aug 18, 2020

Graphene-coated metal oxide spinel cathodes

Inventors: Mark C. Hersam (Wilmette, IL); Laila Jaber Ansari (Mountain View, CA); Kanan P. Puntambekar (Cupertino, CA); Michael M. Thackeray (Naperville, IL)
Assignees: NORTHWESTERN UNIVERSITY; UCHICAGO ARGONNE, LLC
H01M4/366H01M4/0402H01M4/0426H01M4/0428H01M4/0445H01M4/131H01M4/1391H01M4/505H01M4/525H01M4/628H01M10/0525H01M10/0569H01M10/446H01M10/052H01M2004/021H01M2004/028H01M2300/0037Y02T10/7011
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Quick Facts
Patent No.
US 10,749,170
App. No.
15/293,909
Granted
Aug 18, 2020
Kind
B2
Abstract

Disclosed herein are graphene-coated lithium manganese oxide spinels cathodes for high-performance batteries Li-ion batteries and methods for making thereof. A single-layer graphene coating is shown to significantly reduce manganese loss in the cathodes while concurrently promoting the formation of a well-defined solid electrolyte interphase layer.

Claims (27)

1. A cathode comprising:

a metal oxide spinel film comprising LiM x Mn 2-x O 4 , and

a graphene film, the graphene film disposed on a surface of the metal oxide film,

wherein M is selected from a group comprising Li, Co, Ni, Al, Y, Ti, and Zn and X is any real number greater than or equal to zero and less than or equal to two and

wherein the cathode is configured to form a solid electrolyte interphase layer disposed on the graphene film when the cathode is contacted with an electrolyte and wherein the graphene film comprises a substantially monolayer graphene film.

2. The cathode of claim 1 , wherein the metal oxide spinel comprises LiMn 2 O 4 .

3. The cathode of claim 1 , wherein the metal oxide spinel further comprises Co, Ni, Al, Y, Ti, or Zn.

4. The cathode of claim 1 , wherein M is selected from a group comprising Li, Co, Ni, and Zn.

5. The cathode of claim 1 , wherein the metal oxide spinel film has a thickness greater than or equal to 100 nm and less than or equal to 150 nm.

6. The cathode of claim 1 , wherein the graphene film comprises less than or equal to 20% double-layer graphene islands.

7. The cathode of claim 1 , wherein the graphene film is substantially free of vacancy defects.

8. The cathode of claim 1 , wherein the metal oxide spinel film comprises a plurality of manganese atoms having a bulk oxidation state and a plurality of manganese atoms having a surface oxidation state, wherein the surface oxidation state is greater than the bulk oxidation state.

9. The cathode of claim 8 , wherein the bulk oxidation state is +3.

10. The cathode of claim 8 , wherein the surface oxidation state is greater than +3.

11. The cathode of claim 8 , wherein the surface oxidation state is +4.

12. The cathode of claim 1 , wherein the cathode further comprises the solid electrolyte interphase layer disposed on the graphene film and wherein the solid electrolyte interphase layer comprises lithium carbonate.

13. The cathode of claim 12 , wherein the solid electrolyte interphase film has a thickness of less than or equal to 100 nm.

14. An electrochemical cell comprising the cathode of claim 1 , an anode, and an electrolyte.

15. The electrochemical cell of claim 14 , wherein the anode comprises lithium or graphite.

16. The electrochemical cell of claim 14 , wherein the electrolyte comprises a lithium salt and an organic carbonate solvent.

17. The electrochemical cell of claim 14 , wherein the electrolyte comprises 1 M LiClO 4 in a solution of 1:1 ethylene carbonate:dimethyl carbonate.

18. The electrochemical cell of claim 14 , wherein the cathode further comprises the solid electrolyte interphase layer disposed on the graphene film and wherein the solid electrolyte interphase layer comprises lithium carbonate.

19. The electrochemical cell of claim 18 , wherein the solid electrolyte interphase film has a thickness of less than or equal to 100 nm.

20. A method for preparing a cathode, the method comprising:

(a) obtaining the metal oxide spinel film of claim 1 ;

(b) obtaining a graphene film; and

(c) transferring the graphene film onto a surface of the metal oxide spinel film.

Assignments (3)
CONFIRMATORY LICENSE Recorded May 20, 2020
From: NORTHWESTERN UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 052708/0712 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2016
From: HERSAM, MARK C.; PUNTAMBEKAR, KANAN P.; JABER ANSARI, LAILA
To: NORTHWESTERN UNIVERSITY
Reel/Frame 040494/0486 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2016
From: THACKERAY, MICHAEL M.
To: UCHICAGO ARGONNE, LLC
Reel/Frame 040494/0673 →
Continuity (2)
Provisional Application 62241475 · Oct 14, 2015
Related Publication 20170110720A1 · Apr 20, 2017