IP Library Granted Patent US 9,806,366
Granted Patent B2
US 9,806,366 · App. 15/297,011 · Granted Oct 31, 2017

Method and system for rebalancing electrolytes in a redox flow battery system

Inventors: Yang Song (West Linn, OR); Craig E. Evans (West Linn, OR)
Assignee: ESS Tech, Inc.
H01M8/0693H01M8/188H01M8/20Y02E60/528
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Quick Facts
Patent No.
US 9,806,366
App. No.
15/297,011
Granted
Oct 31, 2017
Kind
B2
Abstract

A redox flow battery system is provided. The system includes a positive electrode in fluid communication with a positive electrolyte comprising a first metal ion and a negative electrode in fluid communication with a negative electrolyte comprising a second metal ion. An electrically insulating ion conducting surface is provided separating the positive electrode from the negative electrode. Further, the system includes a catalyst surface in fluid communication with the first metal ion, the second metal ion, or a combination thereof, and hydrogen gas, wherein the hydrogen gas and the first metal ion, the second metal ion, or a combination thereof are fluidly contacted at the catalyst surface.

Claims (33)

1. A redox flow battery system, comprising:

a positive electrode in fluid communication with a positive electrolyte comprising a first metal ion;

a negative electrode in fluid communication with a negative electrolyte comprising a second metal ion, wherein during charging of the redox flow battery system, the negative electrode comprises metal plated on to the negative electrode resulting from reduction of the second metal ion;

an electrically insulating ion conducting surface separating the positive electrode from the negative electrode; and

a catalyst surface in fluid communication with

the first metal ion, the second metal ion, or a combination thereof, and

hydrogen gas, wherein the hydrogen gas and the first metal ion, the second metal ion, or a combination thereof are fluidly contacted at the catalyst surface.

2. The redox flow battery system of claim 1 , wherein the first metal ion comprises a metal ion having a higher oxidation state, and wherein the second metal ion comprises a metal ion having a lower oxidation state.

3. A redox flow battery system, comprising:

a positive electrode in fluid communication with a positive electrolyte comprising a first metal ion;

a negative electrode in fluid communication with a negative electrolyte comprising a second metal ion;

an electrically insulating ion conducting surface separating the positive electrode from the negative electrode; and

a catalyst surface in fluid communication with

the first metal ion, the second metal ion, or a combination thereof, and hydrogen gas, wherein the hydrogen gas and the first metal ion, the second metal ion, or a combination thereof are fluidly contacted at the catalyst surface,

wherein the redox flow battery system comprises an iron redox flow battery system, the negative electrode comprises an iron plating electrode, and the positive electrolyte and the negative electrolyte comprise ferric ion, ferrous ion, or a combination thereof.

4. The redox flow battery system of claim 1 , further comprising an external source of hydrogen gas in fluid communication with the catalyst surface.

5. The redox flow battery system of claim 1 , wherein the catalyst comprises a catalyst bed in a trickle bed reactor.

6. The redox flow battery system of claim 5 , further comprising a pump fluidly positioned between the positive electrode and the trickle bed reactor, wherein the pump supplies the hydrogen gas and the positive electrolyte to the trickle bed reactor.

7. The redox flow battery system of claim 6 , wherein the pump comprises an ejector, wherein a flow of the positive electrolyte through the ejector draws the hydrogen gas through the ejector to the trickle bed reactor.

8. The redox flow battery system of claim 1 , wherein:

the catalyst comprises a catalyst layer positioned between the electrically insulating ion conducting surface and the negative electrode.

9. The redox flow battery system of claim 8 , further comprising an electrically-insulative fluid-permeable substrate between the catalyst layer and the negative electrode, wherein the catalyst layer is disposed on the electrically-insulative fluid-permeable substrate.

10. The redox flow battery system of claim 8 , wherein the catalyst layer comprises one or more of a graphite catalyst layer and a precious metal-based catalyst layer.

11. The redox flow battery system of claim 1 , wherein the redox flow battery system comprises an iron redox flow battery system, the negative electrode comprises an iron plating electrode, and the positive electrolyte and the negative electrolyte comprise ferric ion, ferrous ion, or a combination thereof.

12. The redox flow battery system of claim 3 , wherein the catalyst comprises a catalyst bed in a trickle bed reactor.

13. The redox flow battery system of claim 12 , further comprising a pump fluidly positioned between the positive electrode and the trickle bed reactor, wherein the pump supplies the hydrogen gas and the positive electrolyte to the trickle bed reactor.

14. The redox flow battery system of claim 13 , wherein the pump comprises an ejector, wherein a flow of the positive electrolyte through the ejector draws the hydrogen gas through the ejector to the trickle bed reactor.

15. The redox flow battery system of claim 14 , further comprising an external source of hydrogen gas in fluid communication with the catalyst surface.

16. The redox flow battery system of claim 15 , wherein the external source of hydrogen gas comprises hydrogen gas supplemental to hydrogen gas generated in the redox flow battery system.

17. The redox flow battery system of claim 3 , wherein:

the catalyst comprises a catalyst layer positioned between the electrically insulating ion conducting surface and the negative electrode.

18. The redox flow battery system of claim 17 , further comprising an electrically-insulative fluid-permeable substrate between the catalyst layer and the negative electrode, wherein the catalyst layer is disposed on the electrically-insulative fluid-permeable substrate.

19. The redox flow battery system of claim 18 , wherein the catalyst layer comprises one or more of a graphite catalyst layer and a precious metal-based catalyst layer.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Sep 17, 2019
From: SILICON VALLEY BANK
To: ESS TECH, INC.
Reel/Frame 050407/0752 →
SECURITY INTEREST Recorded Jul 11, 2018
From: ESS TECH, INC.
To: SILICON VALLEY BANK
Reel/Frame 047816/0520 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 19, 2016
From: EVANS, CRAIG E; SONG, YANG
To: ENERGY STORAGE SYSTEMS, INC.
Reel/Frame 040064/0520 →
CHANGE OF NAME Recorded Oct 19, 2016
From: ENERGY STORAGE SYSTEMS, INC.
To: ESS TECH, INC.
Reel/Frame 040423/0001 →
Continuity (3)
Division 14199794 · Mar 6, 2014
Provisional Application 61832671 · Jun 7, 2013
Related Publication 20170040630A1 · Feb 9, 2017