Vertical transistor with uniform bottom spacer formed by selective oxidation
A method of forming a vertical transistor includes forming at least one fin on stacked layers. The stacked layers include a substrate, a doped silicon layer, and an intrinsic layer interposed between the pair of fins and the substrate. The method further includes forming a spacer hardmask over the pair of fins, and forming a bottom spacer. Forming the bottom spacer includes selective oxidation of the SiGe layer.
1. A method of forming a vertical transistor, the method comprising:
forming at least one fin on stacked layers comprising a substrate, a doped silicon layer, and an intrinsic layer interposed between the at least one fin and the substrate;
forming a spacer hardmask over the at least one fin; and
forming a bottom spacer, wherein forming the bottom spacer comprises selective oxidation of the intrinsic layer;
opening a plurality of gate trenches surrounding the two or more fins; and
forming a metal gate stack in each of the plurality of gate trenches
wherein forming the metal gate stack comprises:
recessing a top portion of the metal gate stack;
forming a top spacer; and
forming a top source or drain (S/D) region on the top spacer.
2. The method of claim 1 , further comprising:
forming a shallow trench isolation (STI) interposed between two or more fins.
3. The method of claim 2 , comprising two or more fins comprising a fin pitch of no more than 40 nm.
4. The method of claim 2 , wherein forming the plurality of gate trenches comprises etching the spacer hardmask at a base of the plurality of gate trenches to expose the doped silicon layer.
5. The method of claim 1 , wherein forming the spacer hardmask over the at least one fin comprises conformal deposition of amorphous siliconborocarbonitride (SiBCN).
6. The method of claim 1 , wherein the spacer hardmask has a material thickness of 8 nm.
7. The method of claim 1 , wherein the S/D region formed on the metal gate stacks comprise a merged S/D region.
8. The method of claim 1 , wherein the S/D region formed on the metal gate stacks comprise unmerged source and drain regions.