Rotor shaft with a laminated core
A method for mounting laminated sheets onto a shaft of a rotor provided for an electrical machine may involve sliding the laminated sheets onto the shaft and bracing the laminated sheets between two rotation-resistant thrust washers connected with the shaft. The laminated sheets may be slid onto the shaft to lie against a stop in the form of a first thrust washer arranged upon a first subsection of the shaft. A second thrust washer may be pressed in by axially bracing the laminated sheets onto a second axial subsection of the shaft in a frictional interlocking manner. The second thrust washer may be positioned after a surface of the second subsection has been enlarged by the introduction of an exterior surface profile.
1. A method for mounting laminated sheets onto a shaft of a rotor for an electrical machine, the method comprising:
sliding the laminated sheets onto the shaft to lie against a first thrust washer configured as a stop, the first thrust washer being positioned along a first subsection of the shaft;
enlarging a surface of a second subsection of the shaft by introducing an exterior surface profile; and
pressing a second thrust washer onto the second subsection of the shaft in a frictional interlocking manner by axially bracing the laminated sheets.
2. The method of claim 1 further comprising assembling the laminated sheets into one or more punch stacked lamination stacks.
3. The method of claim 1 further comprising:
enlarging a surface of the first subsection of the shaft by introducing an exterior surface profile; and
pressing the first thrust washer onto the first subsection of the shaft in a frictional interlocking manner after the surface of the first subsection is enlarged.
4. The method of claim 3 wherein the exterior surface profiles of the first and second subsections of the shaft are enlarged, then the first thrust washer is pressed onto the first subsection of the shaft, then the laminated sheets are slid onto the shaft, and then the second thrust washer is pressed onto the second subsection of the shaft.
5. The method of claim 1 wherein the laminated sheets are slid onto the shaft with an elastic element, which is braced together with the laminated sheets between the first and second thrust washers.
6. The method of claim 1 wherein a lamination stack comprising the laminated sheets is slid onto the shaft with clearance and centered by structures on faces of the lamination stack, wherein mating structures on contact surfaces of the first and second thrust washers cooperate with the structures on the faces of the lamination stack.
7. A rotor for an electrical machine comprising:
a shaft with a first subsection spaced apart in an axial direction from a second subsection, wherein the first and second subsections have enlarged diameters relative to a third subsection of the shaft, with the enlarged diameters being attributable to enlargements to a material of which the shaft is comprised;
a first thrust washer that has been pressed onto the first subsection of the shaft and is retained on the shaft in a frictional interlocking manner;
a second thrust washer that has been pressed onto the second subsection of the shaft and is retained on the shaft in a frictional interlocking manner; and
laminated sheets that surround the shaft with at least some clearance and are braced in a rotation-resistant manner between the first and second thrust washers.
8. The rotor of claim 7 wherein the shaft is hollow.
9. The rotor of claim 7 wherein the laminated sheets form a lamination stack, wherein the lamination stack and the first and second thrust washers are penetrated by a coaxial bore into which a locking pin is inserted.
10. The rotor of claim 7 wherein the enlarged diameter of the first subsection of the shaft is larger than the enlarged diameter of the second subsection of the shaft, wherein an outer diameter of the second subsection of the shaft is smaller than a diameter of a central bore of the first thrust washer.
11. An electrical machine comprising a rotor that comprises:
a shaft with a first subsection spaced apart in an axial direction from a second subsection, wherein the first and second subsections have enlarged diameters relative to a third subsection of the shaft, with the enlarged diameters being attributable to enlargements to a material of which the shaft is comprised;
a first thrust washer that has been pressed onto the first subsection of the shaft and is retained on the shaft in a frictional interlocking manner;
a second thrust washer that has been pressed onto the second subsection of the shaft and is retained on the shaft in a frictional interlocking manner; and
laminated sheets that surround the shaft with at least some clearance and are braced in a rotation-resistant manner between the first and second thrust washers.
12. The electrical machine of claim 11 in the form of an asynchronous motor.
13. The electrical machine of claim 11 in the form of a permanent magnet.