Downhole running cable depth measurement
A cable is used for running a load between surface and downhole in a well. The cable includes one or more wires composed of a non-metallic material. Each of the one or more wires bears the load from the surface and can electrically conduct between the surface and downhole. An insulating material is disposed about the one or more wires and insulates the electrical conduction. The non-metallic material includes a carbon nanotube wire. A jacket can be disposed about the insulating material, and the jacket can be composed a non-metallic material also, such as carbon nanotube wire. Markers disposed at predefined distances along the length of the cable are used to determine the deployed length of the cable.
1. A system for running a load between surface and downhole of a well, the system comprising:
a cable having at least one core element disposed along its length and composed of carbon nano-tube material, the at least one core element acting as a load-bearing member bearing the load;
a plurality of markers disposed at predefined distances along the cable, wherein the markers comprise mechanical elements disposed externally on the cable; and
a unit deploying the cable from a cable source between surface and downhole, wherein the unit comprises a mechanical sensor mechanically detecting passage of the mechanical elements of the markers, the unit determining a deployed length of the cable from the cable source based on the predefined distances for the detected passage of the markers.
2. The system of claim 1 , wherein the cable communicates with an electrical source between surface and downhole of the well; and wherein the at least one core element acts as both (i) the load-bearing member bearing the load and (ii) a conductor conducting with the electrical source.
3. The system of claim 1 , wherein the cable comprises a jacket disposed externally about the at least one core element and forming an exterior of the cable, the jacket composed of electrically insulating material.
4. The system of claim 1 , wherein the at least one core element comprises a plurality of wires conductively isolated from one another by an insulator of electrically insulating material.
5. The system of claim 4 , wherein at least some of the wires comprise different cross-sections from one another.
6. The system of claim 4 , wherein the cable comprises a jacket disposed externally about the insulator and forming an exterior of the cable, the jacket composed of a different material than the at least one core element and the insulator.
7. The system of claim 4 , wherein the at least one core element of the cable comprises a jacket disposed externally about the insulator and forming an exterior of the cable, the sheath composed of carbon nano-tube material.
8. The system of claim 7 , wherein the jacket acts as at least one of a load-bearing member and a conductor for the cable.
9. The system of claim 1 , wherein the cable has a non-circular cross-section.
10. The system of claim 1 ,
wherein at least some of the markers comprise elements of metallic, magnetizable, or magnetized material, and wherein the unit comprises a sensing transducer detecting the passage of the elements;
wherein at least some of the markers comprise radio frequency identification tags, and wherein the unit comprises a radio frequency transceiver detecting the passage of the tags; and/or
wherein at least some of the markers comprise optical elements disposed externally on the cable, and wherein the unit comprises an optical sensor optically detecting the passage of the optical elements.
11. The system of claim 1 , wherein the unit comprises:
a speed detector determining a speed of spooling of the cable on the cable source; and
a clock measuring a time between the detected passage of the markers,
wherein the unit determines the deployed length of the cable based on the speed of the spooling, the time between the detected passage of the markers, and the predefined distances between the markers along the cable.
12. The system of claim 11 , wherein the unit accounts for a known stretch of the cable per paid out length when determining the deployed length of the cable.
13. The system of claim 1 , wherein the unit directs the cable between the cable source and a wellhead at surface of a rig and runs the cable between surface and downhole.
14. The system of claim 13 , wherein the unit comprises an arm extending from adjacent the cable source to adjacent a sheave at the wellhead, the arm feeding the cable along the arm between the cable source and the sheave.
15. The system of claim 14 , wherein the unit comprises a drum as the cable source.
16. The system of claim 14 , wherein the arm comprises a guide thereon guiding the movement of the downhole cable fed along the arm.
17. The system of claim 1 , further comprising a tool disposed on the cable and deploying in the well as the load.
18. The system of claim 17 , wherein the tool is selected from the group consisting of a logging tool, a wireline tool, a shifting tool, a pulling tool, and a mechanical jar.
19. The system of claim 17 , further comprising a stretch simulator coupled between the cable and the tool.
20. A method of running a load between surface and downhole of a well, the method comprising:
disposing a cable having at least one core element disposed along its length and composed of carbon nano-tube material on a cable source, the cable having a plurality of markers disposed at predefined distances along the length, the markers comprising mechanical elements disposed externally on the cable;
directing the cable between the cable source and the well;
running the cable between surface and downhole by bearing the load between the surface and downhole with each of the at least one core element of the cable; and
determining a deployed length of the cable from the cable source by mechanically detecting, with a mechanical sensor, passage of the mechanical elements of the markers disposed at predefined distances along the cable.
21. The method of claim 20 , wherein the cable communicates with an electrical source between surface and downhole of the well; and wherein running the cable comprises both bearing the load between surface and downhole with the at least one core element of the cable and conducting with the electrical source between surface and downhole with the at least one core element of the cable.
22. The method of claim 20 , wherein directing the cable comprises extending an arm from adjacent the cable source to adjacent a sheave at a wellhead of the rig, and feeding the cable along the arm between the cable source and the sheave.
23. The method of claim 20 , further comprising simulating stretch of the cable mechanically.
24. The method of claim 20 , wherein detecting the passage of at least some of the markers comprise at least one of:
detecting the passage of elements comprising metallic, magnetizable, or magnetized material using a sensing transducer;
detecting the passage of radial frequency identification tags using a radio frequency transceiver; and
optically detecting the passage of optical elements disposed externally on the cable using an optical sensor.
25. The method of claim 20 , wherein determining the deployed length of the cable from the cable source comprises:
determining a speed of spooling of the cable on the cable source; and
measuring a time between the detected passage of the markers,
determining the deployed length of the cable based on the speed of the spooling, the time between the detected passage of the markers, and the predefined distances between the markers along the cable.
26. The method of claim 25 , wherein determining the deployed length of the cable from the cable source comprises accounting for a known stretch of the cable per paid out length.