IP Library Granted Patent US 10,048,142
Granted Patent B2
US 10,048,142 · App. 15/314,731 · Granted Aug 14, 2018

Evaluation method for bulk silicon carbide single crystals and reference silicon carbide single crystal used in said method

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Quick Facts
Patent No.
US 10,048,142
App. No.
15/314,731
Granted
Aug 14, 2018
Kind
B2
Abstract

Provided are a method by which the degrees of the strains of lattices in a plurality of bulk SiC single crystals can be relatively evaluated, and a reference SiC single crystal to be used in the method. Specifically provided are an evaluation method for bulk-shaped silicon carbide single crystals, including: measuring a Raman shift R ref of a reference silicon carbide single crystal to be used as a standard; measuring respective Raman shifts R n of a plurality of bulk-shaped silicon carbide single crystals serving as objects to be evaluated; determining differences between each of the Raman shifts R n and the Raman shift R ref ; and relatively comparing the differences, to thereby relatively evaluate magnitudes of strains of lattices in the plurality of bulk-shaped silicon carbide single crystals serving as objects to be evaluated, and a reference silicon carbide single crystal to be used in the method, having a size of 5 mm square or more and 50 mm square or less and a thickness of 100 μm or more and 2,000 μm or less, having a surface roughness Ra of 1 nm or less, and having a micropipe density of 1.0/cm 2 or less and a dislocation density of 5×10 3 /cm 2 or less.

Claims (60)

1. An evaluation method for bulk-shaped silicon carbide single crystals, comprising:

measuring a Raman shift R ref of a reference silicon carbide single crystal to be used as a standard;

measuring respective Raman shifts R n of a plurality of bulk-shaped silicon carbide single crystals serving as objects to be evaluated;

determining differences between each of the Raman shifts R n and the Raman shift R ref ;

relatively comparing the differences,

evaluating the magnitudes of strains of lattices in the plurality of bulk-shaped silicon carbide single crystals serving as objects to be evaluated based upon the compared differences, and

performing treatment for removing an internal stress in the plurality of bulk-shaped silicon carbide single crystals serving as objects to be evaluated that have larger differences between Raman shifts R n and Raman shift R ref .

2. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 , wherein the reference silicon carbide single crystal has a thickness of 100 μm or more and 2,000 μm or less and a surface roughness Ra of 1 nm or less.

3. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 2 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has a micropipe density of 1.0/cm 2 or less and a dislocation density of 5×10 3 /cm 2 or less.

4. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 2 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has a half width of an X-ray rocking curve of 15 arcsec or less.

5. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 2 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has lattice constants falling within the following ranges,

10.05903≤c≤10.05916 (Å)

3.071114≤a≤3.071497 (Å)

2.659663≤m≤2.659994 (Å)

wherein c, a, and m are lattice constants.

6. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 2 , wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each comprise a silicon carbide single crystal produced by a sublimation recrystallization method.

7. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 2 , wherein the bulk-shaped silicon carbide single crystals serving as objects to be evaluated each comprise a silicon carbide single crystal ingot or a silicon carbide single crystal substrate.

8. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has a micropipe density of 1.0/cm 2 or less and a dislocation density of 5×10 3 /cm 2 or less.

9. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 8 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has lattice constants falling within the following ranges,

10.05903≤c≤10.05916 (Å)

3.071114≤a≤3.071497 (Å)

2.659663≤m≤2.659994 (Å)

wherein c, a, and m are lattice constants.

10. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 8 , wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each comprise a silicon carbide single crystal produced by a sublimation recrystallization method.

11. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 8 , wherein the bulk-shaped silicon carbide single crystals serving as objects to be evaluated each comprise a silicon carbide single crystal ingot or a silicon carbide single crystal substrate.

12. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has a half width of an X-ray rocking curve of 15 arcsec or less.

13. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 12 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has lattice constants falling within the following ranges,

10.05903≤c≤10.05916 (Å)

3.071114≤a≤3.071497 (Å)

2.659663≤m≤2.659994 (Å)

wherein c, a, and m are lattice constants.

14. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 12 , wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each comprise a silicon carbide single crystal produced by a sublimation recrystallization method.

15. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 ,

wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each have a polytype of 4H, and

wherein the reference silicon carbide single crystal has lattice constants falling within the following ranges,

10.05903≤c≤10.05916 (Å)

3.071114≤a≤3.071497 (Å)

2.659663≤m≤2.659994 (Å)

wherein c, a, and m are lattice constants.

16. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 15 , wherein the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated each comprise a silicon carbide single crystal produced by a sublimation recrystallization method.

17. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 , further comprising:

producing the reference silicon carbide single crystal and the silicon carbide single crystals serving as objects to be evaluated by a sublimation recrystallization method.

18. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 , further comprising:

producing a silicon carbide single crystal ingot or a silicon carbide single crystal substrate as the bulk-shaped silicon carbide single crystals serving as objects to be evaluated.

19. An evaluation method for bulk-shaped silicon carbide single crystals according to claim 1 , further comprising:

attaching the bulk-shaped silicon carbide single crystals serving as objects to be evaluated onto a supporting pedestal having a horizontal mounting surface before measuring the Raman shifts R n thereof when the bulk-shaped silicon carbide single crystals serving as objects to be evaluated have a thickness of 500 μm or less.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2018
From: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
To: SHOWA DENKO K.K.
Reel/Frame 045238/0188 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2016
From: KOJIMA, KIYOSHI; NAKABAYASHI, MASASHI
To: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
Reel/Frame 040467/0338 →