IP Library › Granted Patent US 10,193,119
Granted Patent B2
US 10,193,119 · App. 15/315,474 · Granted Jan 29, 2019

Composition for non-aqueous secondary battery functional layer, functional layer for non-aqueous secondary battery, and non-aqueous secondary battery

Inventors: Tomokazu Sasaki (Tokyo, JP); Hiromi Takamatsu (Tokyo, JP)
Assignee: ZEON CORPORATION
H01M2/166H01M2/145H01M2/1686H01M10/0525
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Quick Facts
Patent No.
US 10,193,119
App. No.
15/315,474
Granted
Jan 29, 2019
Kind
B2
Abstract

Provided is a means for beneficially solving the problems of increasing separator productivity and further improving adhesion between an electrode and a separator in electrolysis solution while ensuring battery characteristics. A composition for non-aqueous secondary battery functional layer is provided that contains non-conductive inorganic particles and organic particles, wherein a difference in density between the non-conductive inorganic particles and the organic particles (non-conductive inorganic particles' density—organic particles' density) is 1.5 g/cm 3 or more, and the organic particles each have a core-shell structure having a core and a shell that partially covers an outer surface of the core, wherein the core is made of polymer having a degree of swelling in electrolysis solution of 5 times to 30 times, and the shell is made of polymer having a degree of swelling in electrolysis solution of greater than 1 time to 4 times.

Claims (18)

1. A composition for non-aqueous secondary battery functional layer, comprising:

non-conductive inorganic particles; and

organic particles, wherein

a difference in density calculated by subtracting the organic particles' density from the non-conductive inorganic particles' density is 1.5 g/cm 3 or more, and

the organic particles each have a core-shell structure having a core and a shell that partially covers an outer surface of the core, wherein the core is made of polymer having a degree of swelling in electrolysis solution of 5 times to 30 times, and the shell is made of polymer having a degree of swelling in electrolysis solution of greater than 1 time to 4 times,

wherein the degree of swelling of polymer in electrolysis solution is calculated by W1/W0, where W0 indicates a weight of a film fabricated using the polymer, and W1 indicates a weight of the film after immersing into an electrolysis solution at 60° C. for 72 hours, the electrolysis solution being obtained by dissolving LiPF 6 into a mixture solvent of 68.5% by volume of ethylene carbonate, 30 vol % of diethyl carbonate, and 1.5 vol % of vinylene carbonate at a concentration of 1 mol/L.

2. The composition of claim 1 , wherein a percentage of an amount of the non-conductive inorganic particles contained in the composition relative to a total amount of the non-conductive inorganic particles and the organic particles contained in the composition is greater than 50% by mass to 98% by mass.

3. The composition of claim 1 , having a viscosity of 1 mPa·s to 100 mPa·s.

4. A functional layer for non-aqueous secondary battery formed by a method comprising:

applying onto a substrate the composition of claim 1 ; and

drying the composition applied.

5. The functional layer of claim 4 , exhibiting adhesion between a separator and an electrode of the non-aqueous secondary battery in electrolysis solution.

6. A non-aqueous secondary battery comprising:

a separator having the functional layer of claim 4 formed therein; and

an electrode.

7. The non-aqueous secondary battery of claim 6 , wherein the functional layer exhibits adhesion between the separator and the electrode of the non-aqueous secondary battery in electrolysis solution.

8. The functional layer of claim 5 , having peel strength of 1 N/m or more.

9. The non-aqueous secondary battery of claim 7 , wherein the functional layer has peel strength of 1 N/m or more.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2016
From: SASAKI, TOMOKAZU; TAKAMATSU, HIROMI
To: ZEON CORPORATION
Reel/Frame 040482/0967 →
Priority Claims (1)
JP 2014-132999 · Jun 27, 2014 · national
Continuity (1)
Related Publication 20170200932A1 · Jul 13, 2017