IP Library Patent Application 15321068
Patent Application
App. No. 15/321,068

PROPPANT-BASED CHEMICAL DELIVERY SYSTEM

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Quick Facts
Patent No.
US None
App. No.
15/321,068
Abstract

A proppant composition may include at least about 50 wt % total silica and up to about 50 wt % total alumina and a connected porosity greater than or equal to about 5%. A proppant precursor composition may include an alumina- or aluminosilicate-containing material and diatomaceous earth, wherein the diatomaceous earth may be greater than or equal to about 25 wt %. A method of making a proppant may include mixing an alumina- or aluminosilicate-containing material and diatomaceous earth to form a precursor composition, pelletizing the precursor composition, and sintering the pelletized precursor composition to form a sintered proppant having a connected porosity greater than or equal to about 5%. A method of treating a fracture site may include delivering a sintered proppant including an active agent to a well site, and dispersing the active agent from the sintered proppant within the well site.

Claims (33)

1 . A proppant composition, comprising:

at least about 50% total silica; and

up to about 50% total alumina,

wherein the proppant composition has a connected porosity greater than or equal to about 5%.

2 . The proppant composition of claim 1 , wherein the proppant composition has a total silica content ranging from about 50% to about 90%.

3 . The proppant composition of claim 1 , wherein the proppant composition has a total silica content ranging from about 65% to about 80%.

4 . The proppant composition of claim 1 , wherein the proppant composition has a total alumina content ranging from about 10% to about 50%.

5 . The proppant composition of claim 1 , wherein the proppant composition has a total alumina content ranging from about 20% to about 35%.

6 . The proppant composition of claim 1 , wherein the proppant composition has a connected porosity greater than or equal to about 10%.

7 . The proppant composition of claim 1 , wherein the proppant composition has a connected porosity greater than or equal to about 15%.

8 . The proppant composition of claim 1 , wherein the proppant composition has an average apparent density ranging from about 1.75 g/cc to about 2.25 g/cc.

9 . The proppant composition of claim 1 , wherein the proppant composition has an average absolute density ranging from about 2.25 g/cc to about 2.75 g/cc.

10 . The proppant composition of claim 1 , wherein the proppant composition has a crush test result of less than or equal to about 10% fines at 2,500 psi.

11 . The proppant composition of claim 1 , wherein the proppant composition has a crush test result of less than or equal to about 20% fines at 5,000 psi.

12 . The proppant composition of claim 1 , wherein the proppant composition comprises a total alumina content of greater than or equal to about 40%.

13 . The proppant composition of claim 1 , wherein the proppant composition comprises a total alumina content of greater than or equal to about 50%.

14 . The proppant composition of claim 1 , wherein the proppant composition comprises a total alumina content ranging from about 40% to about 90%.

15 . The proppant composition of claim 1 , wherein greater than or equal to about 90% by weight of the proppant particles have a particle size greater than or equal to about 400 μm and less than or equal to about 840 μm.

16 . (canceled)

17 . (canceled)

18 . The proppant composition of claim 1 , further comprising an active agent.

19 . The proppant composition of claim 18 , wherein the active agent is selected from the group consisting of phosphates, phosphonates, or combinations thereof.

20 . The proppant composition of claim 18 , wherein the active agent comprises from about 1 wt % to about 10 wt % relative to the weight of the proppant composition.

21 . (canceled)

22 . A proppant precursor composition, comprising:

an alumina- or aluminosilicate-containing material; and

diatomaceous earth,

wherein the diatomaceous earth comprises greater than about 25 wt %

23 - 49 . (canceled)

50 . A method of treating a fracture site, the method comprising:

delivering a sintered proppant comprising at least about 50% total silica and up to about 50% total alumina, and having a connected porosity greater than or equal to about 5%, and an active agent to a well site; and

dispersing the active agent from the sintered proppant within the well site.

51 - 64 . (canceled)

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2019
From: IMERYS OILFIELD MINERALS, INC.
To: US CERAMICS LLC
Reel/Frame 050687/0024 →