IP Library › Granted Patent US 11,024,889
Granted Patent B2
US 11,024,889 · App. 15/326,736 · Granted Jun 1, 2021

Scalable silicon anodes and the role of parylene films in improving electrode performance characteristics in energy storage systems

Inventors: Rahul Mukherjee (Troy, NY); Eklavya Singh (Troy, NY); Nikhil Koratkar (Clifton Park, NY); Toh-Ming Lu (Watervliet, NY)
Assignee: Rensselaer Polytechnic Institute
H01M10/4235H01M4/0402H01M4/133H01M4/134H01M4/1393H01M4/1395H01M4/364H01M4/366H01M4/382H01M4/386H01M4/587H01M4/628H01M10/052H01M10/0525H01M12/08H01M2004/027H01M2004/028Y02T10/70
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Quick Facts
Patent No.
US 11,024,889
App. No.
15/326,736
Granted
Jun 1, 2021
Kind
B2
Abstract

A lithium-based energy storage system includes an electrolyte and an electrode. The electrode has a conformal coating of parylene. The parylene forms an artificial solid electrolyte interface (SEI). The electrode may include a material chosen from silicon, graphene-silicon composite, carbon-sulfur, and lithium. The use of parylene to form a conformal coating on an electrode in a lithium-based energy storage system is also disclosed.

Claims (25)

1. An energy storage system comprising:

an electrolyte; and

an electrode, wherein the electrode comprises nanostructured silicon or a graphene-silicon composite having a thickness greater than 300 nm, and a conformal parylene coating on the electrode forming a physical barrier preventing contact between the electrode and the electrolyte;

wherein the parylene coating has a thickness ranging from about 1 nm to about 20 nm.

2. The energy storage system according to claim 1 , wherein the electrode further comprises a material chosen from carbon-sulfur, or lithium.

3. The energy storage system according to claim 2 , wherein the electrode further comprises a carbon-sulfur material.

4. The energy storage system according to claim 2 , wherein the electrode further comprises lithium.

5. The energy storage system according to claim 1 , wherein the nanostructured silicon or graphene-silicon composite has a void density of at least 20%.

6. The energy storage system according to claim 5 , wherein the void density is at least 30%.

7. The energy storage system according to claim 1 , wherein the nanostructured silicon has a spiral geometry.

8. The energy storage system according to claim 1 , further comprising a current collector and an adhesion promoting layer positioned between the current collector and the nanostructured silicon or graphene-silicon composite.

9. The energy storage system according to claim 8 , wherein the adhesion promoting layer comprises chromium or titanium.

10. The energy storage system according to claim 1 , wherein the parylene is chosen from parylene N, parylene C, or parylene AF-4.

11. An energy storage system comprising:

an electrolyte;

an electrode comprising nanostructured silicon or a graphene-silicon composite having a thickness greater than 300 nm; and

a parylene coating forming a physical barrier preventing contact between the electrode and the electrolyte.

12. The energy storage system according to claim 11 , wherein the nanostructured silicon or graphene-silicon composite has a thickness of at least 1 μm.

13. The energy storage system according to claim 11 , wherein the nanostructured silicon or graphene-silicon composite has a void density of at least 20%.

14. The energy storage system according to claim 13 , wherein the void density is at least 30%.

15. The energy storage system according to claim 11 , wherein the nanostructured silicon has a spiral geometry.

16. The energy storage system according to claim 11 , further comprising a current collector and an adhesion promoting layer positioned between the current collector and the nanostructured silicon or graphene-silicon composite.

17. The energy storage system according to claim 16 , wherein the adhesion promoting layer comprises chromium or titanium.

18. The energy storage system according to claim 11 , wherein the parylene coating has a thickness ranging from about 1 nm to about 20 nm.

19. The energy storage system according to claim 11 , wherein the parylene is chosen from parylene N, parylene C, or parylene AF-4.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 5, 2018
From: MUKHERJEE, RAHUL; SINGH, EKLAVYA; KORATKAR, NIKHIL; LU, TOH-MING
To: RENSSELAER POLYTECHNIC INSTITUTE
Reel/Frame 044828/0521 →
Continuity (2)
Provisional Application 62031169 · Jul 31, 2014
Related Publication 20170207493A1 · Jul 20, 2017