IP Library › Granted Patent US 10,030,102
Granted Patent B2
US 10,030,102 · App. 15/327,677 · Granted Jul 24, 2018

Catalysts

Inventors: Colin Keyworth (Hertfordshire, GB); Andy Chapman (London, GB); Anthony Chartoire (Cheshire, GB); Emmalina Hollis (London, GB); Charlotte Williams (Oxford, GB); Michael Kember (London, GB)
Assignee: ECONIC TECHNOLOGIES LTD.
C08G64/34
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,030,102
App. No.
15/327,677
Granted
Jul 24, 2018
Kind
B2
Abstract

The present invention relates to the field of polymerisation catalysts, and systems comprising these catalysts for polymerising carbon dioxide and an epoxide, a lactide and/or lactone, and/or an epoxide and an anhydride. The catalyst is of formula (I): wherein at least one of M 1 or M 2 is selected from Ni(II) and Ni(III)-X. A process for the reaction of carbon dioxide with an epoxide; an epoxide and an anhydride; and/or a lactide and/or a lactone in the presence of the catalyst is also described.

Claims (116)

1. A catalyst of formula (I):

wherein:

M 1 and M 2 are independently selected from Zn(II), Cr(II), Co(II), Cu(II), Mn(II), Mg(II), Ni(II), Fe(II), Ti(II), V(II), Cr(III)-X, Co(III)-X, Mn(III)-X, Fe(III)-X, Ca(II), Ge(II), Al(III)-X, Ti(III)-X, V(III)-X, Ge(IV)-(X) 2 or Ti(IV)-(X) 2 ;

wherein at least one of M 1 or M 2 is selected from Ni(II) and Ni(III)-X;

R 1 and R 2 are independently selected from hydrogen, halide, a nitro group, a nitrile group, an imine, an amine, an ether group, a silyl group, a silyl ether group, a sulfoxide group, a sulfonyl group, a sulfinate group or an acetylide group or an optionally substituted alkyl, alkenyl, alkynyl, haloalkyl, aryl, heteroaryl, alkoxy, aryloxy, alkylthio, arylthio, alicyclic or heteroalicyclic group;

R 3 is a 2,2-dialkylpropylenyl;

R 5 is independently selected from H, or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, heteroaryl, alkylheteroaryl or alkylaryl;

E 1 is C, E 2 is O, S or NH or E 1 is N and E 2 is O;

E3, E4, E5 and E6 are selected from N, NR 4 , O and S, wherein when E3, E4, E5 or E6 are N, is , and wherein when E3, E4, E5 or E6 are NR 4 , O or S, is ;

R 4 is independently selected from hydrogen, or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, heteroaryl, alkylheteroaryl or alkylaryl;

X is independently selected from OC(O)R x , OSO 2 R x , OSOR x , OSO(R x ) 2 , S(O)R x , OR x , phosphinate, halide, nitrate, hydroxyl, carbonate, amino, nitro, amido or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl or heteroaryl;

R x is independently hydrogen, or optionally substituted aliphatic, haloaliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, alkylaryl or heteroaryl; and

G is absent or independently selected from a neutral or anionic donor ligand which is a Lewis base.

2. The catalyst of claim 1 , wherein at least one of M 1 or M 2 is Ni(II).

3. The catalyst of claim 1 , wherein one of M 1 or M 2 is selected from Ni(II) and Ni(III)-X and the remaining occurrence of M 1 and M 2 is selected from Zn(II), Cr(III)-X, Cu(II), Co(III)-X, Co(II), Cu(II), Mn(III)-X, Mn(II), Mg(II), Ni(II), Ni(III)-X, Fe(II), Fe(III)-X, Ti(II), Ti(III)-X, V(II), V(III)-X, Ge(IV)-(X) 2 and Ti(IV)-(X) 2 .

4. The catalyst of claim 3 , wherein the remaining occurrence of M 1 and M 2 is selected from Zn(II), Cr(III)-X, Co(II), Cu(II), Mn(II), Mg(II), Ni(II), Ni(III)-X, Fe(II), Fe(III)-X and V(II).

5. The catalyst of claim 3 , wherein the remaining occurrence of M 1 and M 2 is selected from Zn(II), Cr(III)-X, Co(II), Mn(II), Mg(II), Ni(II), Ni(III)-X, Fe(II), and Fe(III)-X.

6. The catalyst of claim 3 , wherein the remaining occurrence of M 1 and M 2 is selected from any of: Zn(II), Mg(II), Ni(II), Co(II), Co(III)-X and Ni(III)-X.

7. The catalyst of claim 1 , wherein both M 1 and M 2 are Ni(II).

8. A catalyst of formula (I):

wherein:

M 1 and M 2 are independently selected from Zn(II), Cr(II), Co(II), Cu(II), Mn(II), Mg(II), Ni(II), Fe(II), Ti(II), V(II), Cr(III)-X, Mn(III)-X, Ni(III)-X, Fe(III)-X, Ca(II), Ge(II), Al(III)-X, Ti(III)-X, Ge(IV)-(X) 2 or Ti(IV)-(X) 2 ;

wherein at least one of M 1 or M 2 is selected from Ni(II) and Ni(III)-X;

R 1 and R 2 are independently selected from hydrogen, halide, a nitro group, a nitrile group, an imine, an amine, an ether group, a silyl group, a silyl ether group, a sulfoxide group, a sulfonyl group, a sulfinate group or an acetylide group or an optionally substituted alkyl, alkenyl, alkynyl, haloalkyl, aryl, heteroaryl, alkoxy, aryloxy, alkylthio, arylthio, alicyclic or heteroalicyclic group;

R 3 is independently selected from a 2,2-dimethylpropylenyl, —CH 2 C(CH 2 C 6 H 5 ) 2 CH 2 —, —CH 2 C(C 2 H 5 ) 2 CH 2 — and —CH 2 CH 2 CH (C 2 H 5 )—;

R 5 is independently selected from H, or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, heteroaryl, alkylheteroaryl or alkylaryl;

E 1 is C, E 2 is O, S or NH or E 1 is N and E 2 is O;

E3, E4, E5 and E6 are selected from N, NR 4 , O and S, wherein when E3, E4, E5 or E6 are N, is , and wherein when E3, E4, E5 or E6 are NR 4 , O or S, is ;

R 4 is independently selected from hydrogen, or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, heteroaryl, alkylheteroaryl or alkylaryl;

X is independently selected from OC(O)R x , OSO 2 R x , OSOR x , OSO(R x ) 2 , S(O)R x , OR x , phosphinate, halide, nitrate, hydroxyl, carbonate, amino, nitro, amido or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl or heteroaryl;

R x is independently hydrogen, or optionally substituted aliphatic, haloaliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, alkylaryl or heteroaryl; and

G is absent or independently selected from a neutral or anionic donor ligand which is a Lewis base.

9. A process for a reaction of:

a. carbon dioxide with an epoxide;

b. an epoxide and an anhydride; and/or

c. a lactide and/or a lactone, in the presence of the catalyst of claim 8 .

10. The catalyst of claim 9 , wherein R 3 is selected from substituted or unsubstituted alkylene and substituted or unsubstituted arylene.

11. The catalyst of claim 9 , wherein R 3 is selected from substituted or unsubstituted alkylene, alkenylene, alkynylene, heteroalkylene, heteroalkenylene, heteroalkynylene, arylene, and cycloalkylene.

12. The catalyst of claim 9 , wherein R 3 is selected from 2,2-dimethylpropylenyl, —CH 2 CH 2 CH 2 —, —CH 2 CH(CH 3 )CH 2 —, —CH 2 C(CH 2 C 6 H 5 ) 2 CH 2 —, phenylene, —CH 2 CH 2 —, —CH 2 CH 2 CH 2 CH 2 —, —CH 2 CH 2 N (CH 3 ) CH 2 CH 2 —, 1,4-cyclohexandiyl, —CH 2 CH 2 CH (C 2 H 5 )— or —CH 2 C(C 2 H 5 ) 2 CH 2 —.

13. The catalyst of claim 9 , wherein R 3 is selected from is selected from 2,2-dimethylpropylenyl, —CH 2 CH 2 CH 2 —, —CH 2 CH(CH 3 )CH 2 —, —CH 2 C(CH 2 C 6 H 5 ) 2 CH 2 —, —CH 2 CH 2 CH (C 2 H 5 )—, —CH 2 CH 2 CH 2 CH 2 —.

14. The catalyst of claim 1 , wherein both occurrences of R 3 are the same.

15. The catalyst of claim 1 , wherein E 1 is C and E 2 is O, S, or NH.

16. The catalyst of claim 1 , wherein E3, E4, E5 and E6 are NR 4 .

17. The catalyst of claim 1 , wherein R 4 is selected from hydrogen or an optionally substituted alkyl, alkenyl, alkynyl, heteroalkyl, heteroalkenyl, heteroalkynyl, aryl or heteroaryl.

18. The catalyst of claim 1 , wherein each occurrence of R 4 is the same.

19. The catalyst of claim 1 , wherein E3, E4, E5 and E6 are the same.

20. The catalyst of claim 1 , wherein R 1 is selected from hydrogen, halide, amino, nitro, sulfoxide, sulfonyl, sulfinate, silyl, silyl ether, and optionally substituted alkyl, alkenyl, aryl, heteroaryl, alkoxy, aryloxy, arylthio or alkylthio.

21. The catalyst of claim 1 , wherein R 1 is selected from halide, sulfoxide, silyl, and an optionally substituted alkyl, heteroaryl or alkoxy.

22. The catalyst of claim 1 , wherein R 1 is selected from t-butyl, methoxy, triethylsilyl, bromide, SO 2 CH 3 , or piperidinyl.

23. The catalyst of claim 22 , wherein R 1 is selected from t-butyl or triethylsilyl.

24. The catalyst of claim 1 , wherein both occurrences of R 1 are the same.

25. The catalyst of claim 1 , wherein X is selected from OC(O)R x , OSO 2 R x , OS(O)R x , OSO(R x ) 2 , S(O)R x , OR x , phosphinate, halide, nitrate, hydroxyl, carbonate, amino, nitro, amido, and optionally substituted alkyl, heteroalkyl, alicyclic, heteroalicyclic, aryl or heteroaryl.

26. The catalyst of claim 1 , wherein X is selected from OC(O)R x , OR x , halide, carbonate, amino, nitro, alkyl, aryl, heteroaryl, phosphinate or OSO 2 R x .

27. The catalyst of claim 1 , wherein X is selected from OC(O)R x , OR x , halide, alkyl, aryl, heteroaryl, phosphinate or OSO 2 R x .

28. The catalyst of claim 1 , wherein X is OC(O)R x .

29. The catalyst of claim 1 , wherein X is selected from OAc, O 2 CCF 3 , or C 2 C(CH 2 )3Cy.

30. The catalyst of claim 1 , wherein both occurrences of X are the same.

31. The catalyst of claim 1 , wherein R x is an optionally substituted alkyl, alkenyl, alkynyl, heteroalkyl, aryl, heteroaryl, cycloalkyl or alkylaryl.

32. The catalyst of claim 1 , wherein R x is selected from hydrogen, or an optionally substituted aliphatic, haloaliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, alkylaryl or heteroaryl.

33. The catalyst of claim 1 , wherein R x is selected from an optionally substituted alkyl, alkenyl, heteroalkyl, or cycloalkyl.

34. The catalyst of claim 1 , wherein R x is selected from an optionally substituted alkyl, heteroalkyl, or cycloalkyl.

35. The catalyst of claim 1 , wherein R x is an optionally substituted alkyl.

36. The catalyst of claim 1 , wherein both occurrences of R x are the same.

37. The catalyst of claim 1 , wherein each occurrence of R 2 and R 5 is hydrogen.

38. The catalyst of claim 1 , wherein both occurrences of R 1 are the same, and are selected from hydrogen, halide, amino, nitro, sulfoxide, sulfonyl, sulfinate, silyl, silyl ether and an optionally substituted alkyl, alkenyl, aryl, heteroaryl, alkoxy, aryloxy or alkylthio;

R 2 is hydrogen;

both occurrences of R 3 are the same, and are a 2,2-dialkylpropylene;

E 1 is C and E 2 is O;

E3, E4, E5 and E6 are NR 4 ;

R 4 is hydrogen;

each X is the same, and is selected from OC(O)R x , OR x , halide, carbonate, amino, nitro, alkyl, aryl, heteroaryl, phosphinate or OSO 2 R x , each R x is the same and is selected from alkyl, alkenyl, alkynyl, heteroalkyl, aryl, heteroaryl or alkylaryl;

each G, where present, is the same and is selected from halide; water; a heteroaryl optionally substituted by alkyl, alkenyl, alkynyl, alkoxy, halogen, hydroxyl, nitro or nitrile; and

one of M 1 and M 2 is Ni(II) or Ni(III)-X, and the remaining M 1 or M 2 is selected from Mg(II), Zn(II), Cr(III)-X, Co(II), Co-(III)-X Mn(II), Ni(II), Ni(III)-X, Fe(II), and Fe(III)-X.

39. The catalyst of claim 38 , wherein both occurrences of M 1 and M 2 are selected from Ni(II) and Ni(III)-X.

40. The catalyst of claim 38 , wherein R 1 is hydrogen, halide, silyl, silyl ether, sulfonyl or optionally substituted alkyl or alkoxyl.

41. The catalyst of claim 1 , of the formula (Ib):

wherein:

both occurrences of R 1 are the same, and are selected from hydrogen, halide, amino, nitro, sulfoxide, sulfonyl, sulfinate, silyl, silyl ether and an optionally substituted alkyl, alkenyl, aryl, heteroaryl, alkoxy, aryloxy or alkylthio;

R 3 is 2,2-dialkylpropylenyl;

each X is the same, and is selected from OC(O)R x , OR x , halide, carbonate, amino, nitro, alkyl, aryl, heteroaryl, phosphinate or OSO 2 R x , R x is alkyl, alkenyl, alkynyl, heteroalkyl, aryl, heteroaryl or alkylaryl;

R x is alkyl, alkenyl, alkynyl, heteroalkyl, aryl, heteroaryl or alkylaryl;

each G, where present, is independently selected from halide; water; a heteroaryl optionally substituted by alkyl, alkenyl, alkynyl, alkoxy, halogen, hydroxyl, nitro or nitrile; and

one occurrence of M 1 and M 2 is Ni(II) or Ni(III)-X, and the remaining occurrence of M 1 or M 2 is selected from Mg(II), Zn(II), Cr(III)-X, Co(II), Co(III)-X, Mn(II), Ni(II), Ni(III)-X, Fe(II), and Fe(III)-X.

42. The catalyst of claim 41 , wherein R 1 is hydrogen, halide, silyl, silyl ether, sulfonyl, and optionally substituted alkyl or alkoxy.

43. The catalyst of claim 41 , wherein R 3 is 2,2-dimethylpropylenyl.

44. The catalyst of claim 41 , wherein M 1 and M 2 are selected from Ni(II) and Ni(III)-X.

45. The catalyst of claim 41 , wherein X is OC(O)R x , OR x , halide, alkyl, aryl, heteroaryl, phosphinate or OSC 2 R x .

46. The catalyst of claim 41 , wherein R x is alkyl, alkenyl, alkynyl, heteroalkyl, aryl, heteroaryl, or alkylaryl.

47. The catalyst of claim 41 , wherein G is absent.

48. The catalyst of claim 1 of the formula:

49. A process for the reaction of:

a. carbon dioxide with an epoxide;

b. an epoxide and an anhydride; and/or

c. a lactide and/or a lactone,

in the presence of the catalyst of claim 1 .

50. The process of claim 49 , wherein the epoxide is ethylene oxide, butylene oxide, propylene oxide or cyclohexene oxide.

51. A catalyst of formula (I):

wherein:

M 1 and M 2 are independently selected from Zn(II), Cr(II), Co(II), Cu(II), Mn(II), Mg(II), Ni(II), Fe(II), Ti(II), V(II), Cr(III)-X, Mn(III)-X, Ni(III)-X, Fe(III)-X, Ca(II), Ge(II), Al(III)-X, Ti(III)-X, Ge(IV)-(X) 2 or Ti(IV)-(X) 2 ;

wherein at least one of M 1 or M 2 is selected from Ni(II) and Ni(III)-X;

R 1 is independently selected from halide, sulfoxide, silyl, and an optionally substituted alkyl, heteroaryl or alkoxy

R 2 is independently selected from hydrogen, halide, a nitro group, a nitrile group, an imine, an amine, an ether group, a silyl group, a silyl ether group, a sulfoxide group, a sulfonyl group, a sulfinate group or an acetylide group or an optionally substituted alkyl, alkenyl, alkynyl, haloalkyl, aryl, heteroaryl, alkoxy, aryloxy, alkylthio, arylthio, alicyclic or heteroalicyclic group;

R 3 is independently selected from optionally substituted alkylene, alkenylene, alkynylene, heteroalkylene, heteroalkenylene, heteroalkynylene, arylene, heteroarylene or cycloalkylene, wherein alkylene, alkenylene, alkynylene, heteroalkylene, heteroalkenylene and heteroalkynylene, may optionally be interrupted by aryl, heteroaryl, alicyclic or heteroalicyclic;

R 5 is independently selected from H, or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, heteroaryl, alkylheteroaryl or alkylaryl;

E 1 is C, E 2 is O, S or NH or E 1 is N and E 2 is O;

E3, E4, E5 and E6 are selected from N, NR 4 , O and S, wherein when E3, E4, E5 or E6 are N, is , and wherein when E3, E4, E5 or E6 are NR 4 , O or S, is ;

R 4 is independently selected from hydrogen, or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, heteroaryl, alkylheteroaryl or alkylaryl;

X is independently selected from OC(O)R x , OSO 2 R x , OSOR x , OSO(R x ) 2 , S(O)R x , OR x , phosphinate, halide, nitrate, hydroxyl, carbonate, amino, nitro, amido or optionally substituted aliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl or heteroaryl;

R x is independently hydrogen, or optionally substituted aliphatic, haloaliphatic, heteroaliphatic, alicyclic, heteroalicyclic, aryl, alkylaryl or heteroaryl; and

G is absent or independently selected from a neutral or anionic donor ligand which is a Lewis base.

52. The catalyst of claim 51 of the formula:

53. A process for the reaction of:

a. carbon dioxide with an epoxide;

b. an epoxide and an anhydride; and/or

c. a lactide and/or a lactone,

in the presence of the catalyst of claim 51 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2017
From: KEYWORTH, COLIN; CHAPMAN, ANDY; CHARTOIRE, ANTHONY; HOLLIS, EMMALINA; WILLIAMS, CHARLOTTE; KEMBER, MICHAEL
To: ECONIC TECHNOLOGIES LTD
Reel/Frame 043046/0728 →
Priority Claims (3)
GB 1412986.0 · Jul 22, 2014 · national
GB 1412990.2 · Jul 22, 2014 · national
GB 1412992.8 · Jul 22, 2014 · national
Continuity (1)
Related Publication 20170204221A1 · Jul 20, 2017
Cited By (1)
US 12,415,787