IP Library Granted Patent US 10,450,704
Granted Patent B2
US 10,450,704 · App. 15/334,038 · Granted Oct 22, 2019

Coating composition and coated paper and coated paperboard

Inventors: Anthony Lyons (Macon, GA); Chinmay Peshave (Milledgeville, GA)
Assignee: Imerys USA, Inc.
D21H19/64C09C1/021C09D1/00C09D7/43C09D7/61C09D101/286C09D101/32C09D103/02C09D131/04C09D133/00C09D133/08D21H19/385D21H19/40D21H19/54D21H19/58D21H19/60D21H21/50D21H21/52C08K3/26C08K3/346C08K5/098C08K2003/265Y10T428/258
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Quick Facts
Patent No.
US 10,450,704
App. No.
15/334,038
Granted
Oct 22, 2019
Kind
B2
Abstract

A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate, wherein less than about 90% by weight and greater than about 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter (esd) less than 2 microns. The coating composition may include a thickener present in an amount ranging from about 0.1% to about 0.9% by active dry weight of the composition. A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate having a mean particle size (d 50 ) of at least about 2.4 microns and a steepness factor of at least about 30. The coating composition may be a paper basecoat composition or a paperboard basecoat composition. A paper or paperboard product may include the coating composition on at least one surface of the paper product or paperboard product.

Claims (7)

1. A paperboard product comprising a coating composition on at least one surface of the paperboard product, the coating composition comprising:

a binder;

kaolin having a shape factor from about 60 to less than 70; and

calcium carbonate, wherein less than 70% by weight and greater than 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter less than 2 μm.

2. The paperboard product of claim 1 , wherein the binder comprises polyvinyl acetate, and the binder forms from 8% to 20% by weight of a solids content of the coating composition.

3. The paperboard product of claim 1 , wherein the coating composition comprises a base coat comprising the binder, the kaolin, and the calcium carbonate, and a top coat having a chemical composition different than the base coat.

4. The paperboard product of claim 3 , wherein both the base coat and the top coat comprise the binder, the top coat having a greater amount of the binder than the base coat.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2016
From: LYONS, ANTHONY; PESHAVE, CHINMAY
To: IMERYS PIGMENTS, INC.
Reel/Frame 040242/0462 →
MERGER Recorded Nov 7, 2016
From: IMERYS PIGMENTS, INC.
To: IMERYS USA, INC.
Reel/Frame 040242/0524 →
Continuity (4)
Division 14370285
Provisional Application 61787222 · Mar 15, 2013
Provisional Application 61715628 · Oct 18, 2012
Related Publication 20170037577A1 · Feb 9, 2017