IP Library Granted Patent US 10,376,379
Granted Patent B2
US 10,376,379 · App. 15/343,191 · Granted Aug 13, 2019

Bone stabilization implants, instruments, and methods

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Quick Facts
Patent No.
US 10,376,379
App. No.
15/343,191
Granted
Aug 13, 2019
Kind
B2
Abstract

Instruments, kits, and methods are disclosed for installing an implant spacer through an incision and down a surgical corridor. The instruments also serve to align a drill guide and align and insert a spacer stabilizer for stabilization of adjacent bone portions. An inserter instrument comprises an elongated guide bar body having a guide portion for aligning instruments with said spacer and for introducing a stabilizer to secure the spacer in a predetermined position between the bone portions. In preferred embodiments a stabilizer implant portion comprising a base wall separated by a retaining member by a web wall is introduced into a pre-bored hole in a bone and secured with a stabilizer anchor extending through a central bore. Included is a retractable graft block for securing graft material within an aperture of a spacer during insertion of the spacer.

Claims (65)

1. An apparatus for stabilization of bones comprising:

a spacer implant portion;

said spacer implant portion comprising a body;

said body having a height sized to fit within a portion of an intervertebral disc space; said body comprising opposed first and second surface portions for spacing adjacent vertebral bodies;

a pair of opposed channels extending into said opposed first and second surface portions;

one or more stabilizer implant portions for extending between said spacer implant portion and an intervertebral body;

said stabilizer implant portion comprising a base wall captured within one of said opposed channels of said body of said spacer implant portion;

said stabilizer implant portion comprising a cylindrical wall;

said cylindrical wall comprising a central bore sized for holding a bone screw therein;

said cylindrical wall spaced from said base wall;

a web wall extending between said cylindrical wall and said base wall;

said cylindrical wall comprising a leading end;

said web wall comprising a sharp leading edge;

said sharp leading edge of said web wall generally aligned with said leading end of said cylindrical wall;

said web wall extending to a proximal end of said cylindrical wall;

said stabilizer implant portion comprising a proximal face on said web wall generally aligned with a proximal end of said spacer implant portion in an operative relationship;

a stabilizer bone screw separable from said stabilizer cylindrical wall and operable to secure said stabilizer implant portion and said spacer implant portion at a predetermined position with an intervertebral space;

said stabilizer bone screw at least partially seated within said central bore;

said stabilizer bone screw comprising a drive head;

said drive head housed within said central bore of said cylindrical wall in a locked state;

said drive head sized to advance against said stabilizer implant portion;

said stabilizer bone screw comprising bone screw threads operable to thread into bone thereby securing said stabilizer implant portion, said spacer implant portion, and said stabilizer bone screw in a predetermined position within an intervertebral space; and

said bone screw threads passable through said central bore of said cylindrical wall for threading said stabilizer bone screw into bone in a locked state.

2. The apparatus for stabilization of bone of claim 1 , wherein said drive head of said stabilizer bone screw comprises screw threads for threaded engagement with threads at a proximal end of a bore surface defining a central bore of said cylindrical wall of said stabilizer implant portion.

3. The apparatus for stabilization of bone of claim 1 , wherein said pair of opposed channels extending into said opposed first and second surface portions are generally in the form of T shaped slots.

4. The apparatus for stabilization of bone of claim 3 , wherein said base wall and said web wall generally form a T shape sized for fit into said T shaped slots.

5. The apparatus for stabilization of bone of claim 1 , wherein said web wall comprises a sharp leading edge for cutting through bone during insertion.

6. The apparatus for stabilization of bone of claim 1 , wherein said base wall comprises a barb for preventing unintended back out of said stabilizer implant portion from said spacer implant portion.

7. The apparatus for stabilization of bone of claim 6 , wherein said spacer implant portion comprises an undercut region in said channel portion for seating of said barb.

8. The apparatus for stabilization of bone of claim 1 , wherein said base wall comprises a stabilizer nose position distally of a leading end of said central bore.

9. The apparatus for stabilization of bone of claim 1 , wherein said spacer implant portion, said one or more stabilizer implant portions, and one or more stabilizer bone screw portions are zero profile whereby in an operative configuration no portions of these components protrude from a space between adjacent bone portions.

10. The apparatus for stabilization of bone of claim 1 , wherein an operative configuration, a bone stabilization implant assembly comprises one spacer implant portion, two stabilizer implant portions, and two stabilizer bone screw portions.

11. An apparatus for stabilization of bones comprising:

a spacer implant portion;

said spacer implant portion comprising a body;

said body having a height sized to fit within a portion of an intervertebral disc space;

said body comprising opposed first and second surface portions for spacing adjacent vertebral bodies;

a pair of opposed channels extending into said opposed first and second surface portions;

one or more stabilizer implant portions for extending between said spacer implant portion and an intervertebral body;

said stabilizer implant portion comprising a base wall captured within one of said opposed channels of said body of said spacer implant portion in an operative configuration;

said stabilizer implant portion comprising a locking sleeve;

said locking sleeve comprising a central bore;

said locking sleeve spaced from said base wall;

a web wall extending between said locking sleeve and said base wall;

said web wall having a width smaller than said base wall and said locking sleeve;

said locking sleeve comprising a leading end;

said web wall comprising a sharp leading edge;

said sharp leading edge of said web wall generally aligned with said leading end of said locking sleeve;

said web wall extending to a proximal end of said locking sleeve;

a stabilizer bone screw separable from said stabilizer cylindrical wall and operable to secure said stabilizer implant portion and said spacer implant portion at a predetermined position within an intervertebral space;

said locking sleeve sized for holding said stabilizer bone screw therein;

said stabilizer bone screw at least partially seated within said central bore;

said stabilizer bone screw comprising a drive head;

said drive head housed within said central bore of said cylindrical wall in a locked state;

and said stabilizer bone screw comprising bone screw threads operable to thread into bone thereby securing said stabilizer implant portion, said spacer implant portion, and said stabilizer bone screw in a predetermined position within an intervertebral space; and said bone screw threads passable through said central bore of said cylindrical wall for threading into bone in a locked state.

12. The apparatus for stabilization of bone of claim 11 , wherein said stabilizer bone screw comprises a drive head with a drive pocket and said drive head is sized to advance against said stabilizer implant portion.

13. The apparatus for stabilization of bone of claim 11 , wherein a web wall of two opposing stabilizer implant portions coupled with a spacer implant portion are generally aligned in a single plane in an operative configuration.

14. The apparatus for stabilization of bone of claim 11 , wherein said base wall and said web wall generally form a T shape sized for fit into said T shaped slots.

15. The apparatus for stabilization of bone of claim 11 , wherein said web wall is 1mm or less thick.

16. The apparatus for stabilization of bone of claim 11 , wherein said base wall comprises a barb for preventing unintended back out of said stabilizer implant portion from said spacer implant portion.

17. The apparatus for stabilization of bone of claim 16 , wherein said spacer implant portion comprises an undercut region in said channel portion for seating of said barb.

18. The apparatus for stabilization of bone of claim 11 , wherein said base wall comprises a stabilizer nose positioned distally of a leading end of said central bore.

19. The apparatus for stabilization of bone of claim 11 , wherein said spacer implant portion, said one or more stabilizer implant portions, and one or more stabilizer bone screw portions are zero profile whereby in an operative configuration no portion of these components protrude from a space between adjacent bone portions.

20. The apparatus for stabilization of bone of claim 11 , wherein in an operative configuration, a bone stabilization implant assembly comprises one spacer implant portion, two stabilizer implant portions, and two stabilizer bone screw portions.

21. The apparatus for stabilization of bone of claim 11 , whereas said spacer implant portion further comprises a nose portion having a lead-in taper.

Assignments (5)
SECURITY INTEREST Recorded Jun 30, 2021
From: ZAVATION MEDICAL PRODUCTS, LLC; PAN MEDICAL US CORPORATION
To: VARAGON CAPITAL PARTNERS AGENT, LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 056726/0881 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2019
From: SONGER, MATTHEW
To: J.M. LONGYEAR MANUFACTURING, LLC
Reel/Frame 049558/0894 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2019
From: J.M. LONGYEAR MANUFACTURING, LLC DBA ABLE MEDICAL DEVICES
To: ZAVATION MEDICAL PRODUCTS, LLC
Reel/Frame 049057/0095 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2018
From: KORHONEN, FRANCIS; MOSTELLER, JEFFREY; HANNA, WESLEY; WAINIO, BRANDEN; VLAHOS, JEFFREY; KINNEY, ROBERT; SANDSTROM, JASON
To: FRONTIER MEDICAL DEVICES INC.
Reel/Frame 044743/0041 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2018
From: FRONTIER MEDICAL DEVICES INC.
To: J.M. LONGYEAR MANUFACTURING LLC
Reel/Frame 044743/0752 →
Cited By (5)
US 12,465,491 US 12,472,069 US 12,491,083 US 12,496,193 US 12,661,422