IP Library Granted Patent US 10,014,224
Granted Patent B2
US 10,014,224 · App. 15/345,279 · Granted Jul 3, 2018

Structure and formation method of fin-like field effect transistor

Inventors: Shiu-Ko Jangjian (Tainan, TW); Tzu-Kai Lin (Tainan, TW); Chi-Cherng Jeng (Tainan, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L21/823821H01L21/02532H01L21/324H01L21/823814H01L27/0924H01L29/165H01L29/66636H01L29/66795H01L29/785H01L29/7848
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Quick Facts
Patent No.
US 10,014,224
App. No.
15/345,279
Granted
Jul 3, 2018
Kind
B2
Abstract

A structure and a formation method of a semiconductor device are provided. The semiconductor device includes a semiconductor substrate and a fin structure over the semiconductor substrate. The semiconductor device also includes a gate stack covering a portion of the fin structure and an epitaxially grown source/drain structure over the fin structure and adjacent to the gate stack. The semiconductor device further includes a semiconductor protection layer over the epitaxially grown source/drain structure. The semiconductor protection layer has an atomic concentration of silicon greater than that of the epitaxially grown source/drain structure.

Claims (40)

1. A method for forming a semiconductor device, comprising:

forming a fin structure and another fin structure over a semiconductor substrate;

forming a gate stack over the semiconductor substrate and covering a portion of the fin structure and forming another gate stack over the semiconductor substrate and covering a portion of the another fin structure;

blocking the another fin structure before epitaxially growing source/drain structures and forming a semiconductor protection layer;

epitaxially growing the source/drain structures over the fin structure and adjacent to the gate stack;

forming the semiconductor protection layer over the source/drain structures;

blocking the semiconductor protection layer before another source/drain structure is grown; and

epitaxially growing the another source/drain structure over the another fin structure and adjacent to the another gate stack.

2. The method for forming a semiconductor device as claimed in claim 1 , wherein the semiconductor protection layer is epitaxially grown on the source/drain structures.

3. The method for forming a semiconductor device as claimed in claim 1 , wherein the source/drain structures and the semiconductor protection layer are formed in-situ in a same process chamber.

4. The method for forming a semiconductor device as claimed in claim 1 , further comprising forming another semiconductor protection layer over the another source/drain structure after the blocking of the semiconductor protection layer.

5. The method for forming a semiconductor device as claimed in claim 1 , wherein the semiconductor protection layer has an atomic concentration of silicon greater than that of the epitaxially grown source/drain structure.

6. The method for forming a semiconductor device as claimed in claim 1 , wherein the semiconductor protection layer is not formed under the gate structure.

7. A method for forming a semiconductor device, comprising:

forming a fin structure over a semiconductor substrate;

forming a gate stack over the semiconductor substrate and covering a portion of the fin structure;

after forming the gate stack, forming a source/drain structure on the fin structure adjacent the gate stack; and

depositing a protection layer on the source/drain structure, wherein the protection layer includes an atomic concentration of silicon different than an atomic concentration of silicon in the source/drain structure, and wherein the atomic concentration of silicon is varied during the depositing of the protection layer;

masking the gate stack and the protection layer on the source/drain structure while epitaxially growing another source/drain structure; and

depositing another protection layer over the another source/drain structure, while masking the gate stack and the protection layer.

8. The method of claim 7 , wherein the depositing the protection layer is performed in-situ with the forming of the source/drain structure.

9. The method of claim 7 , wherein the atomic concentration of silicon of the protection layer gradually decreases from a surface of the protection layer towards the source/drain structure.

10. The method of claim 7 , wherein the depositing the protection layer is performed by one or more of a selective epitaxy growth (SEG) process, a CVD process, a vapor-phase epitaxy (VPE) process, a low pressure chemical vapor deposition (LPCVD) process, an ultra-high vacuum CVD (UHV-CVD) process, and a molecular beam epitaxy process.

11. The method of claim 7 , further comprising: annealing after forming the source/drain structure and before depositing the protection layer.

12. The method of claim 7 , wherein during the depositing the protection layer the atomic concentration of silicon is varied by varying a process parameter of an epitaxial deposition.

13. The method of claim 7 , wherein the varying includes increasing the atomic concentration of silicon from an interface with the source/drain structure to a top surface of the protection layer.

14. The method of claim 7 , wherein the forming the source/drain structure includes epitaxially growing a silicon containing feature in a recess of the fin structure.

15. A method of fabricating a semiconductor device structure, comprising:

forming a first fin structure and a second fin structure over a semiconductor substrate;

forming a first gate stack over a portion of the first fin structure and a second gate stack over a portion of the second fin structure;

forming a first source/drain structure adjacent the first gate stack while masking a portion of the second fin structure;

after forming the first source/drain structure, forming a first protection layer over the first source/drain structure;

forming a second source/drain structure adjacent the second gate stack while masking the first source/drain structure; and

after forming the second source/drain structure, forming a second protection layer over the second source/drain structure.

16. The method of claim 15 , wherein the first gate structure is associated with an NMOS device, and the second gate structure is associated with a PMOS device.

17. The method of claim 15 , wherein the forming the first protection layer includes epitaxially growing the first protection layer on the first source/drain structure; and wherein the forming the second protection layer includes epitaxially growing the second protection layer on the second source/drain structure.

18. The method of claim 15 , wherein the forming at least one of the first and second protection layers includes varying an atomic concentration of silicon during deposition.

19. The method of claim 15 , wherein the first protection layer includes an atomic concentration of silicon greater than the first source/drain structure; wherein the second protection layer includes an atomic concentration of silicon greater than the second source/drain structure.

20. The method of claim 7 , wherein the

masking the gate stack and the protection layer includes depositing a dielectric mask layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 2, 2018
From: JANGJIAN, SHIU-KO; LIN, TZU-KAI; JENG, CHI-CHERNG
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 044514/0754 →
Continuity (3)
Division 14483617 · Sep 11, 2014
Provisional Application 62011348 · Jun 12, 2014
Related Publication 20170076994A1 · Mar 16, 2017
Cited By (2)
US 12,389,655 US 12,402,344