Kneading apparatus with first and second extruders
A kneading apparatus includes a processor, and a extruder. The extruder includes a screw. The screw includes a screw main body. A conveyance portion, a barrier portion, and a path are provided at places of the screw main body. In at least one of the places, the path is provided inside the screw main body, and includes an entrance and an exit. The raw materials, pressure on which is increased by the barrier portion, flow in from the entrance. The raw materials flowing in from the entrance flow through the path toward the exit. The exit is positioned to be remote from the entrance in an axial direction.
1. A kneading apparatus comprising:
a first extruder configured to continuously melt and mix materials, the first extruder comprising a twin-screw kneader comprising a barrel, two screws accommodated inside the barrel, and a heater provided in the barrel; and
a second extruder configured to use the materials melted by the first extruder as raw materials and continuously discharge kneaded materials produced by kneading the raw materials, the second extruder comprising a screw configured to convey the raw materials while kneading the raw materials, wherein:
the screw of the second extruder comprises a screw main body configured to rotate on a straight axial line in a conveyance direction of the raw materials such that tubes are coaxially joined to an axis of rotation whereby each of the tubes and the axis of rotation are integrally assembled,
the screw main body comprises a conveyance portion configured to convey the raw materials, a barrier portion configured to limit conveyance of the raw materials, and a plurality of paths through which the raw materials flow provided at places in a direction of the axial line, and the plurality of paths are arranged in a circumferential direction of the screw main body at intervals,
each of the plurality of paths is provided inside each respective one of the tubes, and comprises an entrance, an exit, and a path main body communicating between the entrance and the exit,
the entrance is opened in an outer circumferential surface of the tube in the conveyance portions to cause the raw materials, the conveyance of which is limited by the barrier portions to increase pressure on the raw materials, to flow in,
each of the plurality of paths is respectively configured to allow the raw materials flow in from the entrance, pass through the path main body, and flow out of the exit, and
the exit is opened in the outer circumferential surface of the tube at a position remote from the entrance in an axial direction.
2. The kneading apparatus of claim 1 , wherein a bore of the path is set to be less than or equal to a bore of the entrance in the path.
3. The kneading apparatus of claim 1 , wherein a bore of the path is set to be greater than or equal to 1 mm but less than 6 mm.
4. The kneading apparatus of claim 1 , comprising
a deaerator configured to draw and remove gaseous components included in the kneaded materials discharged from the second extruder,
wherein the deaerator comprises:
a vented screw configured to convey the kneaded materials discharged from the second extruder;
a barrel comprising a cylinder portion in which the vented screw is rotatably accommodated; and
a vacuum pump for creating negative pressure in the cylinder portion.