Large displacement, tuned marine vessel deck simulating fixture for shock isolated equipment
Embodiments of the present invention are directed to an apparatus, system and associated method of operation that allows medium weight Class II equipment to be shock tested using a Medium Weight Shock Machine (MWSM) in a manner that adequately simulates the required shock response exhibited when subjected to underwater explosion (UNDEX), Heavyweight testing utilizing a FSP. Advantageously, such an apparatus, system and associated method allows for testing of Class II medium weight (e.g., about 500-4500 lbs.) equipment (e.g., submarine and surface vessel equipment) utilizing an MWSM instead of Heavyweight testing utilizing a Floating Shock Platform (FSP). Testing of Class II medium weight equipment in this manner significantly reduces cost of testing such equipment and increases safety associated with testing such equipment.
1. An apparatus adapted for enabling medium weight Class II equipment to be shock tested using a Medium Weight Shock Machine (MWSM) to simulate underwater explosion testing utilizing a Floating Shock Platform (FSP), the apparatus comprising:
a large displacement mechanism (LDM) including a platform and a plurality of vertical movement control structures each coupled at a first end portion thereof to the platform, wherein each one of the vertical movement control structures allows the platform to translate vertically with respect to a second end portion thereof, wherein each one of the vertical movement control structures includes a hinge assembly; wherein each one of the hinge assemblies includes two hinge bodies each having a first end portion and a second end portion and wherein the first end portion of each one of the hinge bodies are pivotably attached to each other; and
a deck simulation fixture (DSF) including a unit under test (UUT) mounting structure and a platform mounting structure, wherein the platform mounting structure is coupled to the UUT mounting structure and to the platform, wherein the hinge bodies of a first set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform, wherein the hinge bodies of a second set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform and wherein the pivot axis of the first set of hinge assemblies extend perpendicular to the pivot axis of the second set of hinge assemblies.
2. The apparatus of claim 1 wherein:
a first one of the vertical movement control structures inhibits translation of the platform along a first translation axis;
a second one of the vertical movement control structures inhibits translation of the platform along a second translation axis;
the first translation axis extends perpendicular to the second translation axis; and
the first and second translation axis extend substantially perpendicular to a vertical translation axis of the platform.
3. The apparatus of claim 1 wherein the platform mounting structure includes:
a plurality of platform mounts;
a plurality of UUT mounting structure mounts; and
a spring plate connected to the platform mounts and to the UUT mounting structure mounts.
4. An apparatus adapted for enabling medium weight Class II equipment to be shock tested using a Medium Weight Shock Machine (MWSM) to simulate underwater explosion testing utilizing a Floating Shock Platform (FSP), the apparatus comprising:
a large displacement mechanism (LDM) including a platform and a plurality of vertical movement control structures each coupled at a first end portion thereof to the platform, wherein each one of the vertical movement control structures allows the platform to translate vertically with respect to a second end portion thereof, wherein each one of the vertical movement control structures includes a hinge assembly; wherein each one of the hinge assemblies includes two hinge bodies each having a first end portion and a second end portion and wherein the first end portion of each one of the hinge bodies are pivotably attached to each other;
a deck simulation fixture (DSF) including a unit under test (UUT) mounting structure and a platform mounting structure, wherein the platform mounting structure is coupled to the UUT mounting structure and to the platform
a LDM mounting structure of a test machine; and
at least one translation inhibiting device having a first portion thereof attached to the platform and a second portion thereof attached to the LDM mounting structure;
wherein the first and second portions of the at least one translation inhibiting device are adapted to engage each other for inhibiting the platform to translate vertically with respect to the LDM mounting structure;
wherein the at least one translation inhibiting device is adapted for allowing the platform to undergo a first instance of travel from a fully collapsed position to a vertically extended position with respect to the LDM mounting structure and from the vertically extended position back to the fully collapsed position and inhibiting the platform from undergoing a second instance of travel from the fully collapsed position after the platform returns to the fully collapsed position during the first instance of travel.
5. The apparatus of claim 4 wherein:
each one of the vertical movement control structures includes a hinge assembly;
each one of the hinge assemblies includes two hinge bodies each having a first end portion and a second end portion;
the first end portion of each one of the hinge bodies are pivotably attached to each other;
a second end portion of a first one of the hinge bodies is pivotably attached to the platform;
a second end portion of a second one of the hinge bodies is pivotably attached to the LDM mounting structure.
6. The apparatus of claim 5 wherein:
the hinge bodies of a first set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform;
the hinge bodies of a second set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform; and
the pivot axis of the first set of hinge assemblies extend perpendicular to the pivot axis of the second set of hinge assemblies.
7. An apparatus adapted for enabling medium weight Class II equipment to be shock tested using a Medium Weight Shock Machine (MWSM) to simulate underwater explosion testing utilizing a Floating Shock Platform (FSP), the apparatus comprising:
a large displacement mechanism (LDM) including a platform and a plurality of vertical movement control structures each coupled at a first end portion thereof to the platform, wherein each one of the vertical movement control structures allows the platform to translate vertically with respect to a second end portion thereof, wherein each one of the vertical movement control structures includes a hinge assembly, wherein each one of the hinge assemblies includes two hinge bodies each having a first end portion and a second end portion, wherein the first end portion of each one of the hinge bodies are pivotably attached to each other, wherein a second end portion of a first one of the hinge bodies is pivotably attached to the platform and wherein a second end portion of a second one of the hinge bodies is pivotably attached to the UUT mounting structure; and
a deck simulation fixture (DSF) including a unit under test (UUT) mounting structure and a platform mounting structure, wherein the platform mounting structure is coupled to the UUT mounting structure and to the platform, wherein the platform mounting structure is adapted for enabling a resonant frequency of the DSF to be selectively tuned to a plurality of different resonant frequencies.
8. The apparatus of claim 7 wherein:
a first one of the vertical movement control structures inhibits translation of the platform along a first translation axis;
a second one of the vertical movement control structures inhibits translation of the platform along a second translation axis;
the first translation axis extends perpendicular to the second translation axis; and
the first and second translation axis extend perpendicular to a vertical translation axis of the platform.
9. An apparatus adapted for enabling medium weight Class II equipment to be shock tested using a Medium Weight Shock Machine (MWSM) to simulate underwater explosion testing utilizing a Floating Shock Platform (FSP), the apparatus comprising:
a large displacement mechanism (LDM) including a platform and a plurality of vertical movement control structures each coupled at a first end portion thereof to the platform, wherein each one of the vertical movement control structures allows the platform to translate vertically with respect to a second end portion thereof;
a deck simulation fixture (DSF) including a unit under test (UUT) mounting structure and a platform mounting structure, wherein the platform mounting structure is coupled to the UUT mounting structure and to the platform mounting structure and wherein the platform mounting structure is adapted for enabling a resonant frequency of the DSF to be selectively tuned to a plurality of different resonant frequencies;
a LDM mounting structure of a test machine; and
at least one translation inhibiting device having a first portion thereof attached to the platform and a second portion thereof attached to the LDM mounting structure, wherein the first and second portions of the at least one translation inhibiting device are adapted to engage each other for inhibiting the platform to translate vertically with respect to the LDM mounting structure, wherein the at least one translation inhibiting device is adapted for allowing the platform to undergo a first instance of travel from a fully collapsed position with respect to the LDM mounting structure to a vertically extended position with respect to the LDM mounting structure and from the vertically extended position back to the fully collapsed position and inhibiting the platform from undergoing a second instance of travel from the fully collapsed position with respect to the LDM mounting structure after the platform returns to the fully collapsed position during the first instance of travel.
10. A shock testing system, comprising:
an anvil having a LDM mounting structure and a hammer impingement structure connected to the LDM mounting structure for transmitting a shock loading imparted upon the hammer impingement structure to the LDM mounting structure;
a large displacement mechanism (LDM) including a platform and a plurality of hinge assemblies, wherein each one of the hinge assemblies includes two hinge bodies each having a first end portion and a second end portion, wherein the first end portion of each one of the hinge bodies are pivotably attached to each other, wherein a second end portion of a first one of the hinge bodies is pivotably attached to the platform and a second end portion of a second one of the hinge bodies is pivotably attached to the LDM mounting structure; and
a deck simulation fixture (DSF) including a unit under test (UUT) mounting structure and a platform mounting structure, wherein the platform mounting structure is coupled to the UUT mounting structure and to the platform.
11. The shock testing system of claim 10 wherein:
the hinge bodies of a first set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to a vertical translation axis of the platform;
the hinge bodies of a second set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform; and
the pivot axis of the first set of hinge assemblies extend perpendicular to the pivot axis of the second set of hinge assemblies.
12. The shock testing system of claim 10 , further comprising:
at least one translation inhibiting device having a first portion thereof attached to the platform and a second portion thereof attached to the LDM mounting structure;
wherein the first and second portions of the at least one translation inhibiting device are adapted to engage each other for inhibiting the platform to translate vertically with respect to the LDM mounting structure.
13. The shock testing system of claim 12 wherein the at least one translation inhibiting device is adapted for:
allowing the platform to undergo a first instance of travel from a fully collapsed position with respect to the LDM mounting structure to a vertically extended position with respect to the LDM mounting structure and from the vertically extended position back to the fully collapsed position; and
inhibiting the platform from undergoing a second instance of travel from the fully collapsed position with respect to the LDM mounting structure after the platform returns to the fully collapsed position during the first instance of travel.
14. The shock testing system of claim 13 wherein:
the hinge bodies of a first set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform;
the hinge bodies of a second set of the hinge assemblies are constrained to pivoting about a respective pivot axis that extends perpendicular to the vertical translation axis of the platform; and
the pivot axis of the first set of hinge assemblies extend perpendicular to the pivot axis of the second set of hinge assemblies.
15. The shock testing system of claim 10 wherein the platform mounting structure is adapted for enabling a resonant frequency of the DSF to be selectively tuned to a plurality of different resonant frequencies.
16. A method for simulating underwater explosion testing utilizing a Floating Shock Platform (FSP), comprising:
coupling a large displacement mechanism (LDM) to an anvil of a Medium Weight Shock Machine (MWSM) through a plurality of vertical movement control structures of the LDM, wherein the vertical movement control structures jointly allow a platform of the LDM to translate vertically with respect to the anvil and inhibit translation in other directions of travel;
mounting a unit under test (UUT) on a UUT mounting structure of a deck simulation fixture (DSF) coupled to the platform of the LDM;
imparting a shock load vertically on an impingement structure of the anvil;
allowing the platform to undergo a first instance of travel from a fully collapsed position with respect to the anvil to a vertically extended position with respect to the anvil and from the vertically extended position back to the fully collapsed position; and
inhibiting the platform from undergoing a second instance of travel from the fully collapsed position with respect to the anvil after the platform returns to the fully collapsed position during the first instance of travel.
17. The method of claim 16 wherein inhibiting the platform from undergoing the second instance of travel includes latching the platform to the anvil.
18. The method of claim 16 , further comprising:
tuning the DSF to a particular resonant frequency prior to imparting the shock load.