IP Library Granted Patent US 10,492,838
Granted Patent B2
US 10,492,838 · App. 15/354,571 · Granted Dec 3, 2019

Flexible bone implant

Inventors: T. Wade Fallin (Hyde Park, UT); M. Mary Sinnott (Logan, UT); Robert W. Hoy (Essex Junction, VT)
Assignee: IntraFuse, LLC
A61B17/7208A61B17/7225A61B17/7291A61B17/7216A61B2017/00004
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Quick Facts
Patent No.
US 10,492,838
App. No.
15/354,571
Granted
Dec 3, 2019
Kind
B2
Abstract

Examples of devices and methods for stabilizing a fracture in a bone include a body having an elongate distal portion having an outer surface defining a screw thread and an elongate proximal portion having a non-threaded outer surface.

Claims (68)

1. A bone implant for stabilizing bone fractures, the bone implant comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end, the body having a mid-portion between the proximal end and the distal end;

an elongate distal portion of the body having an outer surface defining a distal screw thread, the distal screw thread having a minor diameter, a major diameter, and a pitch, wherein a ratio of the major diameter to the pitch is less than 2.0 and a ratio of the minor diameter to the pitch is less than or equal to 1.2;

an elongate, headless, proximal portion of the body having a non-threaded outer surface portion having a proximal portion diameter; and

a mid-portion positioned adjacent to the distal end threads, between the proximal end and the distal end, the mid-portion having a mid-portion diameter that is greater than or equal to the major diameter of the distal screw thread and the proximal portion diameter.

2. The bone implant of claim 1 wherein the major diameter is less than 4.0 mm and a ratio of the major diameter to the minor diameter is greater than 1.7.

3. The bone implant of claim 1 wherein the major diameter is less than 4.0 mm and a ratio of the major diameter to the minor diameter is greater than 2.0.

4. The bone implant of claim 1 wherein a ratio of the major diameter to the pitch is less than 1.5.

5. The bone implant of claim 1 wherein the major diameter is less than 4.0 mm.

6. The bone implant of claim 1 wherein a ratio of the minor diameter to the pitch is less than or equal to 0.75.

7. The bone implant of claim 1 further comprising a passage formed through the elongate, headless proximal portion transverse to the longitudinal axis from a first opening on a surface of the proximal portion to a second opening on the surface of the proximal portion.

8. The bone implant of claim 7 wherein the elongate, headless proximal portion has a length measured from a free end through the mid portion to a proximal start of the distal screw thread, the elongate, headless proximal portion having a maximum diameter, the maximum diameter being uniform over at least one-fourth of the length.

9. The bone implant of claim 8 further comprising a driver engaging feature formed at the proximal end for engaging a driver in torque transmitting relationship, the driver engaging feature having a maximum dimension normal to the longitudinal axis that is less than or equal to the maximum diameter.

10. The bone implant of claim 9 wherein the driver engaging feature is centered on and aligned with the longitudinal axis.

11. The bone implant of claim 1 wherein the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body.

12. The bone implant of claim 11 wherein the elongate distal portion is operable to bend as it is threaded into a bone to follow a curved path.

13. The bone implant of claim 1 further comprising a helical thread formed on the elongate, headless proximal portion.

14. The bone implant of claim 13 wherein the mid-portion is between the distal screw thread and the helical thread, wherein the helical thread has a helical thread major diameter and a helical thread minor diameter, the helical thread minor diameter being equal to the diameter of the mid-portion.

15. A bone implant for stabilizing bone fractures, the bone implant comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate distal portion of the body having an outer surface defining a distal screw thread, the distal screw thread having a minor diameter, a major diameter, and a pitch;

an elongate, headless, proximal portion of the body having a non-threaded outer surface having a diameter, the diameter of the elongate, headless, proximal portion being greater than or equal to the major diameter of the distal screw thread; and

a passage formed through the elongate, headless proximal portion transverse to the longitudinal axis from a first opening on a surface of the proximal portion to a second opening on the surface of the proximal portion; wherein a ratio of the major diameter to the pitch is sufficiently low to allow the elongate distal portion to be operable to bend as it is threaded into a bone to follow a curved path, wherein:

the major diameter is less than 4.0 mm;

the ratio of the major diameter to the minor diameter is greater than 1.7; and

a ratio of the minor diameter to the pitch is less than 1.0.

16. The bone implant of claim 15 , wherein:

the elongate, headless proximal portion has a length measured from a free end to a proximal start of the distal screw thread, the elongate, headless proximal portion having a maximum diameter, the maximum diameter being uniform over at least one-fourth of the length; and

the bone implant further comprises a driver engaging feature formed at the proximal end for engaging a driver in torque transmitting relationship, the driver engaging feature having a maximum dimension normal to the longitudinal axis that is less than or equal to the maximum diameter.

17. The bone implant of claim 15 , wherein:

the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body.

18. A bone implant for stabilizing bone fractures, the bone implant comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate distal portion of the body having an outer surface defining a distal screw thread, the distal screw thread having a minor diameter, a major diameter, and a pitch;

an elongate, headless, proximal portion of the body having a non-threaded outer surface having a diameter, the diameter of the elongate, headless, proximal portion being greater than or equal to the major diameter of the distal screw thread;

a passage formed through the elongate, headless proximal portion transverse to the longitudinal axis from a first opening on a surface of the proximal portion to a second opening on the surface of the proximal portion; and

wherein:

the major diameter is less than 6.5 mm;

the pitch is greater than 2.2 mm;

the elongate, headless proximal portion has a length measured from a free end to a proximal start of the distal screw thread, the elongate, headless proximal portion having a maximum diameter, the maximum diameter being uniform over at least one-fourth of the length;

the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body;

the elongate distal portion is operable to bend as it is threaded into a bone to follow a curved path; and

the bone implant further comprises a driver engaging feature formed at the proximal end for engaging a driver in torque transmitting relationship, the driver engaging feature having a maximum dimension normal to the longitudinal axis that is less than or equal to the maximum diameter.

19. A bone implant for stabilizing bone fractures, the bone implant comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end, the proximal end having a driver engagement feature, centered on and aligned with the longitudinal axis, for engaging a driver in a torque transmitting relationship;

an elongate distal portion of the body having an outer surface defining a distal screw thread, the distal screw thread having a minor diameter, a major diameter, and a pitch; and

an elongate, headless, proximal portion of the body having a non-threaded outer surface having a diameter, the diameter of the elongate, headless, proximal portion being greater than or equal to the major diameter of the distal screw thread;

wherein:

the body comprises a sleeve, with a first modulus of elasticity, surrounding a core, with a second modulus of elasticity;

the elongate distal portion is operable to bend as it is threaded into a bone to follow a curved path; and

the second modulus of elasticity is greater than the first modulus of elasticity.

20. A bone implant for stabilizing bone fractures, the bone implant comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate distal portion of the body having an outer surface defining a continuous distal screw thread, the distal screw thread having a continuous minor diameter, a major diameter, and a pitch; and

an elongate, headless, proximal portion of the body having a smooth outer surface having a diameter, the diameter of the elongate, headless, proximal portion being greater than or equal to the major diameter of the distal screw thread, the proximal portion having a driver engagement feature centered on and aligned with the longitudinal axis;

wherein the elongate distal portion is operable to bend as it is threaded into a bone to follow a curved path.

21. A bone implant for stabilizing bone fractures, the bone implant comprising:

a body defining a longitudinal axis extending between a proximal end and a distal end;

an elongate distal portion of the body having an outer surface defining a distal screw thread, the distal screw thread having a minor diameter, a major diameter, and a pitch;

an elongate, headless, proximal portion of the body having a non-threaded outer surface having a diameter, the diameter of the elongate, headless, proximal portion being greater than or equal to the major diameter of the distal screw thread;

a passage formed through the elongate, headless proximal portion transverse to the longitudinal axis from a first opening on a surface of the proximal portion to a second opening on the surface of the proximal portion; and

wherein:

the major diameter is less than 4.0 mm;

the pitch is greater than 1.5 mm;

the elongate, headless proximal portion has a length measured from a free end to a proximal start of the distal screw thread, the elongate, headless proximal portion having a maximum diameter, the maximum diameter being uniform over at least one-fourth of the length;

the body comprises a sleeve surrounding a separate core, the sleeve and core being joined together to form the body;

the elongate distal portion is operable to bend as it is threaded into a bone to follow a curved path; and

the bone implant further comprises a driver engaging feature formed at the proximal end for engaging a driver in torque transmitting relationship, the driver engaging feature having a maximum dimension normal to the longitudinal axis that is less than or equal to the maximum diameter.

Assignments (3)
SECURITY INTEREST Recorded Mar 30, 2020
From: CONVENTUS ORTHOPAEDICS, INC.
To: HORIZON TECHNOLOGY FINANCE CORPORATION
Reel/Frame 052259/0739 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 18, 2020
From: INTRAFUSE, LLC
To: CONVENTUS ORTHOPAEDICS, INC.
Reel/Frame 051846/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2016
From: FALLIN, T. WADE; SINNOTT, M. MARY; HOY, ROBERT W.
To: INTRAFUSE, LLC
Reel/Frame 040449/0869 →
Continuity (5)
Continuation In Part 15285608 · Oct 5, 2016
Continuation In Part 15197879 · Jun 30, 2016
Provisional Application 62191904 · Jul 13, 2015
Provisional Application 62238780 · Oct 8, 2015
Related Publication 20170079698A1 · Mar 23, 2017
Cited By (1)
US 12,426,932