IP Library Granted Patent US 10,136,929
Granted Patent B2
US 10,136,929 · App. 15/354,634 · Granted Nov 27, 2018

Flexible bone implant

Inventors: T. Wade Fallin (Hyde Park, UT); M. Mary Sinnott (Logan, UT); Robert W. Hoy (Essex Junction, VT)
Assignee: IntraFuse, LLC
A61B17/7208A61B17/1725A61B17/725A61B17/7225A61B17/7291A61B17/863A61B17/7233A61B17/8685A61B2017/00004A61B2017/00946A61B2017/8655
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Quick Facts
Patent No.
US 10,136,929
App. No.
15/354,634
Granted
Nov 27, 2018
Kind
B2
Abstract

Examples of devices and methods for stabilizing a fracture in a bone include a body having an elongate distal portion having an outer surface defining a screw thread and an elongate proximal portion having a non-threaded outer surface.

Claims (36)

1. A bone implant comprising an elongate body having a distal portion and a proximal portion spaced longitudinally relative to a longitudinal axis, wherein:

the proximal portion comprises:

a non-threaded outer surface; and

a fully-bounded transverse bore passing through the proximal portion from a first fully-bounded opening in the non-threaded outer surface to a second fully-bounded opening in the non-threaded outer surface; and

the distal portion comprises a helical distal thread formed thereon, the helical distal thread having a major diameter, a minor diameter, and a pitch, the helical distal thread being operable to bend as it is threaded into a bone to follow a curved path, the helical distal thread having a bending stiffness lesser than a bending stiffness of the proximal portion,

wherein a ratio of a bending stiffness of the proximal portion to the bending stiffness of the distal portion is in the range of 2:1 to 20:1.

2. The bone implant of claim 1 wherein the torque required to turn the distal thread into a bone to follow a threaded curved path having a radius of curvature of 50 mm is less than 5 inch-lbs.

3. The bone implant of claim 1 wherein a diameter of the non-threaded outer surface is greater than or equal to the major diameter of the helical distal thread.

4. The bone implant of claim 1 wherein the proximal portion has a length measured from a proximal end to a proximal start of the distal thread, the proximal portion having a maximum diameter, the maximum diameter being uniform over at least one-fourth of the proximal portion length.

5. The bone implant of claim 4 further comprising a driver engaging feature formed at the proximal end for engaging a driver in torque transmitting relationship, the driver engaging feature having a maximum dimension normal to the longitudinal axis that is less than or equal to the maximum diameter.

6. The bone implant of claim 1 further comprising a helical proximal thread formed on the proximal portion.

7. The bone implant of claim 6 further comprising a mid-portion between the distal thread and the helical proximal thread, wherein the helical proximal thread has a helical proximal thread major diameter and a helical proximal thread minor diameter;

wherein the helical proximal thread minor diameter is equal to an outer diameter of the mid-portion; and

the outer diameter of the mid-portion is greater than or equal to the major diameter of the helical distal thread.

8. The bone implant of claim 1 wherein the proximal portion comprises a first material harder than a second material of which the distal portion is comprised.

9. The bone implant of claim 8 wherein the distal thread comprises a polymer.

10. The bone implant of claim 9 wherein the proximal portion comprises a metal.

11. The bone implant of claim 9 wherein the distal thread comprises a resorbable polymer.

12. The bone implant of claim 9 wherein the proximal portion comprises a reinforced polymer.

13. The bone implant of claim 1 wherein major diameter is less than 4.0 mm and a ratio of the major diameter to the minor diameter is greater than 1.7.

14. The bone implant of claim 1 wherein a ratio of the major diameter to the pitch is less than 2.0.

15. The bone implant of claim 1 wherein a ratio of the minor diameter to the pitch is less than 1.0.

16. The bone implant of claim 1 , wherein the minor diameter of the helical distal thread is uninterrupted along an entire length of the helical distal thread.

17. The bone implant of claim 1 , further comprising a mid-portion between the proximal portion and the distal portion, the mid-portion comprising a mid-portion non-threaded outer surface;

wherein the non-threaded outer surface of the proximal portion and the mid-portion non-threaded outer surface, combined, have a first length, along the longitudinal axis that is greater than a second length of the helical distal thread, along the longitudinal axis.

18. A bone implant comprising an elongate body having a distal portion and a proximal portion spaced longitudinally relative to a longitudinal axis, wherein:

the distal portion comprises a helical distal thread formed thereon, the helical distal thread having a major diameter, a minor diameter, and a pitch, the helical distal thread being operable to bend as it is threaded into a bone to follow a curved path, the helical distal thread having a bending stiffness lesser than a bending stiffness of the proximal portion;

a ratio of a bending stiffness of the proximal portion to the bending stiffness of the distal portion is in the range of 2:1 to 20:1; and

the minor diameter of the helical distal thread is uninterrupted along an entire length of the helical distal thread.

19. A bone implant comprising an elongate body having a distal portion, a proximal portion, and a mid-portion spaced longitudinally relative to a longitudinal axis, wherein:

the proximal portion comprises a non-threaded outer surface;

the mid-portion is between the proximal portion and the distal portion and comprises a mid-portion non-threaded outer surface; and

the distal portion comprises a helical distal thread formed thereon, the helical distal thread having a major diameter, a minor diameter, and a pitch, the helical distal thread being operable to bend as it is threaded into a bone to follow a curved path, the helical distal thread having a bending stiffness lesser than a bending stiffness of the proximal portion;

wherein:

the non-threaded outer surface of the proximal portion and the mid-portion non-threaded outer surface, combined, have a first length, along the longitudinal axis that is greater than a second length of the helical distal thread, along the longitudinal axis, and

a ratio of a bending stiffness of the proximal portion to the bending stiffness of the distal portion is in the range of 2:1 to 20:1.

Assignments (3)
SECURITY INTEREST Recorded Mar 30, 2020
From: CONVENTUS ORTHOPAEDICS, INC.
To: HORIZON TECHNOLOGY FINANCE CORPORATION
Reel/Frame 052259/0739 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 18, 2020
From: INTRAFUSE, LLC
To: CONVENTUS ORTHOPAEDICS, INC.
Reel/Frame 051846/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2016
From: FALLIN, T. WADE; SINNOTT, M. MARY; HOY, ROBERT W.
To: INTRAFUSE, LLC
Reel/Frame 040450/0065 →
Continuity (5)
Continuation In Part 15285608 · Oct 5, 2016
Continuation In Part 15197879 · Jun 30, 2016
Provisional Application 62191904 · Jul 13, 2015
Provisional Application 62238780 · Oct 8, 2015
Related Publication 20170079699A1 · Mar 23, 2017
Cited By (6)
US 12,251,316 US 12,310,640 US 12,343,050 US 12,426,932 US 12,453,584 US 12,582,450