IP Library › Granted Patent US 10,788,722
Granted Patent B2
US 10,788,722 · App. 15/360,972 · Granted Sep 29, 2020

Electrochromic devices and method for forming such devices

Inventors: Paul P. Nguyen (San Jose, CA); Zhongchun Wang (Sunnyvale, CA); Nelson R. Holcomb (Morgan Hill, CA)
Assignee: CLEARIST INC.
G02F1/1533G02F1/1347G02F1/1503G02F1/155G02F1/1523G02F2001/133357G02F2001/1536G02F2202/38
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Quick Facts
Patent No.
US 10,788,722
App. No.
15/360,972
Granted
Sep 29, 2020
Kind
B2
Abstract

An electrochromic device is disclosed which has a plurality of layers, including at least one planarizing layer having an upper surface roughness which is less than or equal to half of the upper surface roughness of an underlying layer in contact with a lower surface of the at least one planarizing layer, wherein at least valleys of the underlying layer are filled by the lower surface of the at least one planarizing layer. A method for fabricating the electrochromic device is also disclosed.

Claims (23)

1. An electrochromic device comprising a plurality of layers, including at least one planarizing layer, which primarily comprises an inorganic oxide and has an upper surface roughness which is less than or equal to half of the upper surface roughness of an underlying layer in contact with a lower surface of the at least one planarizing layer, wherein at least valleys of the underlying layer are filled by the lower surface of the at least one planarizing layer.

2. The electrochromic device of claim 1 , comprising:

at least one substrate;

a lower transparent conductor layer;

a first electrochromic layer;

an ion conductor layer;

a second electrochromic layer; and

an upper transparent conductor layer,

wherein: (a) the first electrochromic layer is a primary electrochromic layer and the second electrochromic layer is a secondary electrochromic layer, or (b) the first electrochromic layer is the secondary electrochromic layer and the second electrochromic layer is the primary electrochromic layer.

3. The electrochromic device of claim 2 , wherein:

the secondary electrochromic layer comprises a composition represented by the formula Li a NiM1 x M2 y O z , where M1 and M2 are different elements and are selected from the group consisting of B, Mn, Ti, Co, Zr, Al, P, Si, Ru, Ta, Nb, Mo, W, Ir, V, Cr, N, and combinations thereof, where a is from 1 to 5; x is from 0 to 1; y is from 0 to 1; and z is from 1.5 to 6, provided that x+y>0.

4. The electrochromic device of claim 3 , wherein a is 1.5 to 4.5.

5. The electrochromic device of claim 3 , wherein x is 0.5 to 0.8.

6. The electrochromic device of claim 3 , wherein y is 0.05 to 0.1.

7. The electrochromic device of claim 3 , wherein z is 2 to 5.

8. The electrochromic device of claim 3 , wherein the secondary electrochromic layer comprises a hygroscopic material.

9. The electrochromic device of claim 3 , wherein the secondary electrochromic layer comprises a large-grain thin film mixture, wherein a refractive index of a component material of the secondary electrochromic layer is similar to a refractive index in a bleached state, but different from a refractive index in a colored state, of remaining component materials of the secondary electrochromic layer.

10. The electrochromic device of claim 3 , wherein a Li ion storage capacity of the secondary electrochromic layer is at least 100 mC/cm 2 /um.

11. The electrochromic device of claim 3 , wherein a coloration efficiency of the secondary electrochromic layer is lower than 30 cm 2 /C.

12. The electrochromic device of claim 3 , wherein the secondary electrochromic layer has a transmittance of at least 50% of light in a bleached state, and no more than 20% of light in a colored state, where the light has a wavelength within a range from 400 nm to 950 nm.

13. The electrochromic device of claim 3 , wherein the secondary electrochromic layer is formed from a precursor solution comprising a nickel precursor selected from the group consisting of nickel nitrate, nickel acetate, nickel chloride, nickel acetylacetonate and nickel carbonate hydroxide, and a lithium precursor selected from the group consisting of lithium nitrate, lithium carbonate, lithium acetate, lithium hydroxide, and lithium trifluoromethanesulfonate.

14. The electrochromic device of claim 3 , wherein there is only one substrate and the layers constitute a monolithic stack.

15. The electrochromic device of claim 3 , wherein there are two substrates and the electrochromic device is in a form of a laminate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2018
From: WANG, ZHONGCHUN; HOLCOMB, NELSON R.; NGUYEN, PAUL PHONG
To: CLEARIST INC.
Reel/Frame 047487/0113 →
Continuity (6)
Continuation 14214712 · Mar 15, 2014
Continuation 14294952 · Jun 3, 2014
Continuation 13427756 · Mar 22, 2012
Provisional Application 61800708 · Mar 15, 2013
Provisional Application 61466335 · Mar 22, 2011
Related Publication 20170075182A1 · Mar 16, 2017