IP Library Granted Patent US 10,138,855
Granted Patent B2
US 10,138,855 · App. 15/364,002 · Granted Nov 27, 2018

Ducted fuel injection with ignition assist

Inventor: Charles J. Mueller (Livermore, CA)
Assignee: National Technology & Engineering Solutions of Sandia, LLC
F02M57/00F02M61/14F02M61/1806F02P19/02F02P23/02F02P23/04
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Quick Facts
Patent No.
US 10,138,855
App. No.
15/364,002
Granted
Nov 27, 2018
Kind
B2
Abstract

Various technologies presented herein relate to enhancing mixing inside a combustion chamber to form one or more locally premixed mixtures comprising fuel and charge-gas to enable minimal, or no, generation of soot and/or other undesired emissions during ignition and subsequent combustion of the locally premixed mixtures. To enable sufficient mixing of the fuel and charge-gas, a jet of fuel can be directed to pass through a bore of a duct causing charge-gas to be drawn into the bore creating turbulence to mix the fuel and the drawn charge-gas. The duct can be located proximate to an opening in a tip of a fuel injector. An ignition assist component can be located downstream of the duct to facilitate ignition of the fuel/charge-gas mixture.

Claims (32)

1. A fuel injection system, comprising:

a fuel injector comprising a first plurality of openings, wherein a fuel is injected through the openings into a combustion chamber of an engine;

a plurality of ducts located in the combustion chamber, each duct formed from a hollow tube, wherein each duct is aligned with a respective opening in the openings such that the fuel exiting the openings of the fuel injector is injected through the hollow tubes and into the combustion chamber, wherein passage of the fuel through the hollow tubes causes charge-gas present in the combustion chamber to be drawn into the hollow tubes, thereby mixing the injected fuel with the charge-gas; and

an ignition assist component located at a discharge end of a duct in the ducts, wherein the ignition assist component is configured to ignite the fuel exiting the duct.

2. The fuel injection system of claim 1 , wherein the ignition assist component comprises catalytic material, the catalytic material is configured to ignite the fuel exiting the duct.

3. The fuel injection system of claim 2 , wherein the ignition assist component is an annulus that includes the catalytic material, the annulus is aligned with the discharge end of the duct such that the fuel exits the duct and passes through the annulus.

4. The fuel injection system of claim 2 , wherein the catalytic material is located on an inner surface of the duct.

5. The fuel injection system of claim 2 , further comprising a rod connected to the discharge end of the duct, the rod is coated with the catalytic material.

6. The fuel injection system of claim 1 , wherein the ignition assist component is a laser, the laser is configured to emit a laser beam into a path of the fuel exiting the duct.

7. The fuel injection system of claim 1 , wherein the ignition assist component is a glow plug which includes a heated tip, wherein the heated tip is located in a path of the fuel exiting the duct.

8. The fuel injection system of claim 1 , wherein the ignition assist component is a spark plug which includes a spark plug gap, wherein the spark plug gap is located in a path of the fuel exiting the duct.

9. The fuel injection system of claim 1 , wherein the ignition assist component is located at a desired distance from the discharge end of the duct to facilitate ignition of the fuel at a desired position.

10. A method for igniting a mixture comprising fuel and charge-gas, the method comprising:

injecting fuel through a plurality of openings in a fuel injector, the openings located in a combustion chamber;

mixing the injected fuel with the charge-gas in a plurality of ducts located within the combustion chamber, wherein each of the ducts comprises a hollow tube and is aligned with a respective opening in the openings such that the injected fuel travels through the hollow tubes and into the combustion chamber, the passage of the fuel through the hollow tubes causing turbulent flow of the fuel within the hollow tube and thereby causing charge-gas present in the combustion chamber to be drawn into the hollow tubes and mixing the injected fuel with the charge-gas; and

igniting the mixture of fuel and charge gas exiting a discharge end of a duct in the ducts with an ignition assist component.

11. The method of claim 10 , wherein the ignition assist component comprises catalytic material, the catalytic material is configured to ignite the fuel exiting the duct.

12. The method of claim 11 , wherein the ignition assist component is an annulus that includes the catalytic material, the annulus is aligned with the discharge end of the duct such that the fuel exits the duct and passes through the annulus.

13. The method of claim 11 , wherein the catalytic material is located on an inner surface of the duct.

14. The method of claim 11 , further comprising a rod connected to the discharge end of the duct, the rod is coated with the catalytic material.

15. The method of claim 11 , wherein the ignition assist component is a laser, the laser is configured to emit a laser beam into a path of the fuel exiting the duct.

16. The method of claim 11 , wherein the ignition assist component is a glow plug which includes a heated tip, wherein the heated tip is located in a path of the fuel exiting the duct.

17. The method of claim 11 , wherein the ignition assist component is a spark plug which includes a spark plug gap, wherein the spark plug gap is located in a path of the fuel exiting the duct.

18. A fuel injection system, comprising:

a fuel injector comprising a first opening and a second opening, wherein a first jet of fuel is injected through the first opening into a combustion chamber, and a second jet of fuel is injected through the second opening into the combustion chamber;

a first duct positioned in the combustion chamber and formed from a first hollow tube, wherein the first duct is aligned such that the first jet of fuel exiting the first opening is injected through the first hollow tube and into the combustion chamber such that the passage of the fuel through the first hollow tube causes charge-gas present in the combustion chamber to be drawn into the first hollow tube thereby mixing the injected fuel with the charge-gas;

a second duct positioned in the combustion chamber and formed from a second hollow tube, wherein the second duct is aligned such that the second jet of fuel exiting the second opening is injected through the second hollow tube and into the combustion chamber such that the passage of the fuel through the second hollow tube causes charge-gas present in the combustion chamber to be drawn into the second hollow tube, thereby mixing the injected fuel with the charge-gas;

a first ignition assist component located at a discharge end of the first duct, wherein the first ignition assist component is configured to ignite the fuel exiting the first duct; and

a second ignition assist component located at a discharge end of the second duct, wherein the second ignition assist component is configured to ignite the fuel exiting the second duct.

19. The fuel injection system of claim 18 , wherein the first ignition assist component comprises a first portion of catalytic material, the first portion of catalytic material is configured to ignite the fuel exiting the first duct; and

the second ignition assist component comprises a second portion of catalytic material, the second portion of catalytic material is configured to ignite the fuel exiting the second duct.

20. The fuel injection system of claim 18 , wherein the first and second duct are integrated with the fuel injector.

Assignments (3)
CHANGE OF NAME Recorded Oct 10, 2018
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 047213/0612 →
CONFIRMATORY LICENSE Recorded Apr 4, 2017
From: SANDIA CORPORATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 041837/0459 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2017
From: MUELLER, CHARLES J.
To: SANDIA CORPORATION
Reel/Frame 041362/0929 →
Continuity (3)
Continuation In Part 14789782 · Jul 1, 2015
Provisional Application 62311753 · Mar 22, 2016
Related Publication 20170114763A1 · Apr 27, 2017