IP Library Granted Patent US 9,985,006
Granted Patent B2
US 9,985,006 · App. 15/371,830 · Granted May 29, 2018

Semiconductor structure and manufacturing method thereof

Inventors: Shin-Puu Jeng (Hsinchu County, TW); Jui-Pin Hung (Hsinchu, TW); Feng-Cheng Hsu (New Taipei, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
H01L25/105H01L21/486H01L21/4853H01L21/4857H01L21/565H01L21/78H01L22/14H01L22/32H01L23/3114H01L23/5383H01L23/5384H01L23/5386H01L23/5389H01L25/50H01L2225/1035H01L2225/1058
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Quick Facts
Patent No.
US 9,985,006
App. No.
15/371,830
Granted
May 29, 2018
Kind
B2
Abstract

The present disclosure provides a method of manufacturing a structure. The method comprises: providing a substrate; forming an interconnect layer over the substrate; forming a plurality of conductive pads over the interconnect layer; forming conductive pillars over the interconnect layer; disposing a first semiconductor die over the conductive pads, the semiconductor die being spaced apart from the conductive pillars; and bonding a second semiconductor die with the conductive pillars.

Claims (47)

1. A method of manufacturing a semiconductor package, the method comprising:

providing a substrate;

forming an interconnect layer over the substrate;

forming a plurality of conductive pads over the interconnect layer;

forming conductive pillars over the interconnect layer;

disposing a first semiconductor die over the conductive pads, the first semiconductor die being spaced apart from the conductive pillars;

bonding a second semiconductor die with the conductive pillars; and

thinning the interconnect layer to expose a conductive portion of the interconnect layer.

2. The method of claim 1 , further comprising providing an adhesive layer over the substrate before forming the interconnect layer.

3. The method of claim 1 , further comprising:

forming a connector electrically connecting the interconnect layer at the conductive portion.

4. The method of claim 1 , further comprising:

encapsulating the first semiconductor die, the conductive pillars and the conductive pads; and

exposing a top surface of the first semiconductor die.

5. The method of claim 1 , further comprising filling a gap between the first semiconductor die and the second semiconductor die.

6. The method of claim 5 , further comprising encapsulating the second semiconductor die laterally.

7. The method of claim 1 , further comprising electrically connecting an integrated passive device to the interconnect layer on a same side of the first semiconductor die.

8. The method of claim 1 , further comprising bonding an integrated passive device and a connector to the interconnect layer on a same side opposite to the first semiconductor die.

9. The method of claim 1 , further comprising performing a first test against the interconnect layer before disposing the first semiconductor die over the conductive pads.

10. The method of claim 1 , further comprising performing a second test against the interconnect layer and the first semiconductor die before bonding the second semiconductor die with the conductive pillars.

11. A method of manufacturing a semiconductor package, the method comprising:

providing a first substrate;

forming an interconnect layer over the first substrate;

forming a plurality of conductive pads over the interconnect layer, the plurality of conductive pads comprising at least one test pad;

bonding a first semiconductor die with the plurality of conductive pads;

disposing a second substrate over the first semiconductor die on a side opposite to the first substrate;

removing the first substrate from a first surface of the interconnect layer; and

forming a connector on the first surface.

12. The method of claim 11 , further comprising forming conductive pillars on the interconnect layer before disposing the second substrate over the first semiconductor die.

13. The method of claim 12 , further comprising:

removing the second substrate;

exposing the conductive pillars; and

bonding a second semiconductor die with the conductive pillars.

14. The method of claim 13 , further comprising performing a singulation operation after the operation of bonding the second semiconductor die with the conductive pillars.

15. The method of claim 11 , wherein at least one of the first substrate and the second substrate is selected from glass, ceramic or silicon.

16. The method of claim 11 , further comprising performing a first test against the interconnect layer through the at least one test pad over the interconnect layer.

17. The method of claim 11 , further comprising bonding an integrated passive device to the interconnect layer on a side opposite to the first semiconductor die.

18. A method of manufacturing a semiconductor package, the method comprising:

providing a first substrate;

forming an interconnect layer over the first substrate;

forming a plurality of conductive pads over the interconnect layer, the plurality of conductive pads comprising a test pad;

performing a first test against the interconnect layer through the test pad;

bonding a first semiconductor die with the plurality of conductive pads in response to the interconnect layer as passing the first test;

encapsulating the first semiconductor die and the plurality of conductive pads with an encapsulating material; and

bonding a second semiconductor die with the encapsulated first semiconductor die.

19. The method of claim 18 , wherein encapsulating the first semiconductor die and the plurality of conductive pads is performed in response to a result of a second test against the semiconductor die and the plurality of conductive pads as being successful.

20. The method of claim 18 , wherein the second semiconductor die is electrically coupled to the interconnect layer through a conductive pillar encapsulated by the encapsulating material adjacent to the first semiconductor die.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2016
From: JENG, SHIN-PUU; HUNG, JUI-PIN; HSU, FENG-CHENG
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
Reel/Frame 040591/0747 →
Continuity (2)
Provisional Application 62343402 · May 31, 2016
Related Publication 20170345804A1 · Nov 30, 2017