Loading template for lamination cassette
A lamination cassette includes a substrate to accommodate a plurality of first sheets of a first size. A loading template is removably coupled to the cassette via an adapter on the cassette to secure the loading template when inclined for loading. The template includes a first loading section for accommodating a plurality of second sheets of a second size smaller than the first size when loaded onto the substrate. The lamination cassette is configured to support sheets of the first size when the adapter is not coupled to the substrate and the vertical support surface is configured to support sheets of the second size when the loading template is coupled to the substrate. The loading template may also include a second loading section for accommodating a plurality of third sheets having the same size as the second sheets for laminating two pluralities of same size sheets on a single cassette.
1. A lamination cassette, comprising:
a substrate comprising a vertical support surface configured to support a plurality of first sheets of a first size;
an adapter coupled to the substrate; and
a loading template configured to be removably coupled to the substrate via the adapter, the loading template comprising:
a coupling portion configured to engage the adapter to secure the loading template when the lamination cassette is inclined at an angle of at least 45 degrees; and
a first loading section configured to accommodate a plurality of second sheets of a second size smaller than the first size when loaded onto the substrate, the first loading section comprising a first edge configured to support a first side of the plurality of second sheets and a second edge configured to support a second side of the plurality of second sheets,
wherein the vertical support surface is configured to support the plurality of first sheets when the adapter is not coupled to the substrate and the vertical support surface is configured to support the plurality of second sheets when the loading template is coupled to the substrate.
2. The lamination cassette of claim 1 , wherein the loading template comprises a second loading section configured to accommodate a plurality of third sheets of the second size when loaded onto the substrate, and
wherein the second loading section comprises a first edge configured to support a first side of the plurality of third sheets and a second edge configured to support a second side of the plurality of third sheets,
wherein the vertical support surface is configured to support the plurality of second sheets and the plurality of third sheets when the loading template is coupled to the substrate.
3. The lamination cassette of claim 2 , wherein the coupling portion is configured to engage the adapter via a press fit.
4. The lamination cassette of claim 3 , wherein the press fit is provided by a resilient member provided on one of the adapter or the coupling portion.
5. The lamination cassette of claim 2 , further comprising at least one top plate configured to be placed upon the respective pluralities of second and third sheets when loaded into the loading template and onto the substrate,
wherein the at least one top plate is configured to receive a pressing force applied by a lamination device to the pluralities of second and third sheets accommodated by the loading template during a lamination process.
6. The lamination cassette of claim 5 , further comprising lamination pads disposed on opposite ends of the pluralities of second and third sheets adjacent the substrate and at least one template, the lamination pads configured to distribute pressure equally during the lamination process.
7. The lamination cassette of claim 6 , wherein the loading template is configured to be decoupled from the adapter via the coupling portion prior to placing the at least one top plate upon the respective pluralities of second and third sheets.
8. The lamination cassette of claim 5 , wherein a height of the adapter is less than a corresponding height of the second plurality of sheets when loaded into the loading template.
9. The lamination cassette of claim 8 , wherein the height of the second plurality of sheets when loaded into the loading template is the same as a height of the third plurality of sheets when loaded into the loading template.
10. The lamination cassette of claim 5 , wherein the at least one top plates corresponds to a pair of top plates, and
wherein each top plate of the pair of top plates is configured to be placed upon one of the respective pluralities of second and third sheets when loaded into the loading template and onto the substrate.
11. The lamination cassette of claim 10 , wherein the loading template is configured to be decoupled from the adapter via the coupling portion prior to placing the pair of top plates upon the corresponding pluralities of second and third sheets.
12. The lamination cassette of claim 11 , wherein a height of the adapter is less than a corresponding height of the second plurality of sheets.
13. The lamination cassette of claim 2 , wherein the loading template further comprises:
a first edge portion that extends along a first direction and defines the first edge of each of the first loading section and the second loading section; and
a separation portion that extends from the first edge portion along a second direction substantially orthogonal to the first direction, the separation portion defines the second edge of each of the first loading section and the second loading section such that the separation portion is disposed between the first loading section and the second loading section.
14. The lamination cassette of claim 13 , wherein the coupling portion is disposed within an under side of the first edge portion.
15. The lamination cassette of claim 13 , wherein the coupling portion is disposed within an under side of the separation portion.
16. The lamination cassette of claim 1 , wherein the first loading section further comprises a third edge configured to support a third side of the plurality of second sheets,
wherein the first edge is defined by a first edge portion connecting the first edge to the second edge and the third edge,
wherein the coupling portion is disposed within an under side of the first edge portion, and
wherein the third edge is substantially parallel to the second edge and substantially orthogonal to the first edge.
17. A method of loading a lamination cassette configured for laminating a first plurality of sheets of a first size using a second plurality of sheets of a second size smaller than the first size, the method comprising:
providing a lamination cassette that comprises a substrate including a vertical support surface configured to support a plurality of first sheets of the first size;
coupling an adapter to the substrate;
coupling a loading template to the substrate via the adapter, the loading template comprising:
a coupling portion configured to engage the adapter to secure the loading template when the lamination cassette is inclined at an angle of at least 45 degrees; and
a first loading section configured to accommodate a plurality of second sheets of the second size smaller than the first size, the first loading section comprising a first edge configured to support a first side of the plurality of loaded second sheets and a second edge configured to support a second side of the loaded plurality of second sheets;
loading the plurality of second sheets into the first loading section such that a height of the loaded plurality of second sheets is greater than a height of the adapter;
removing the loading template from the adapter; and
placing a top plate upon the plurality of second sheets, the top plate is configured to receive a pressing force applied by a lamination device to the loaded plurality of second sheets during a lamination process,
wherein the vertical support surface is configured to support the plurality of first sheets when the adapter is not coupled to the substrate and the vertical support surface is configured to support the plurality of second sheets when the loading template is coupled to the substrate.
18. The method of loading a lamination cassette of claim 17 , further comprising loading a third plurality of sheets of the second size into a second loading section of the loading template such that a height of the loaded third plurality of sheets is greater than the height of the adapter,
wherein the second loading section comprises a first edge configured to support a first side of the loaded plurality of third sheets and a second edge configured to support a second side of the loaded plurality of third sheets,
wherein the vertical support surface is configured to support the plurality of second sheets and the plurality of third sheets when the loading template is coupled to the substrate.
19. The method of loading a lamination cassette of claim 18 , wherein the height of the loaded second plurality of sheets is the same as the height of the loaded third plurality of sheets.
20. The method of loading a lamination cassette of claim 18 , wherein the step of placing a top plate upon the loaded plurality of second sheet comprises placing at least one top plate upon the plurality of second sheets and the plurality of third sheets.
21. The method of loading a lamination cassette of claim 20 , wherein the at least one top plates comprises a pair of top plates, and
wherein each top plate of the pair of top plates is configured to be placed upon one of the respective pluralities of second and third sheets.
22. The method of loading a lamination cassette of claim 21 , wherein each top plate of the pair of top plates is placed upon one of the respective loaded pluralities of second and third sheets before the respective pluralities of second and third sheets are loaded into the corresponding first and second loading sections.
23. The method of loading a lamination cassette of claim 20 , wherein the steps of loading the second plurality of sheets and loading the third plurality of sheets comprises loading an upper lamination pad adjacent to the substrate and an upper lamination pad onto top of the respective one of the pluralities of second and third sheets, the upper and lower lamination pads configured to distribute pressure equally during the lamination process.