Shorted thermocouple diagnostic
A temperature transmitter assembly includes a thermocouple and a temperature transmitter. The thermocouple has a first conductor and a second conductor connected to each other at a junction. The temperature transmitter has diagnostics that determines a resistance of the thermocouple and based on the determined resistance, provides an indication of whether the first conductor and the second conductor are shorted together before the junction.
1. A temperature transmitter assembly comprising:
a thermocouple comprising a first conductor and a second conductor connected to each other at a junction wherein at least one of the first conductor and the second conductor comprise a first portion with a first resistance per unit length and a second portion with a second resistance per unit length; and
a temperature transmitter comprising diagnostics that determine a resistance of the thermocouple and based on the determined resistance, provide an indication of whether the first conductor and the second conductor are shorted together before the junction.
2. The temperature transmitter assembly of claim 1 wherein the diagnostics determine a baseline resistance of the thermocouple at a first time and a measured resistance at a second time later than the first time.
3. The temperature transmitter assembly of claim 2 wherein the second portion is closer to the junction than the first portion and the second resistance per unit length is greater than the first resistance per unit length and the second resistance per unit length of the second portion produces a resistance for the second portion and wherein the diagnostics provide the indication that the first conductor and second conductor are shorted together by determining that the measured resistance is less than the baseline resistance minus the resistance of the second portion.
4. The temperature transmitter assembly of claim 1 wherein the diagnostics determine a plurality of measured resistances over time and wherein the diagnostics use the plurality of measured resistances to determine a trend line for the measured resistance and provide the indication of whether the first conductor and second conductor are shorted together based on the trend line.
5. The temperature transmitter assembly of claim 1 wherein the diagnostics further:
receive a plurality of temperature values determined from the thermocouple over time;
determine a plurality of measured resistances over time; and
use the plurality of temperature values and the plurality of measured resistances to provide the indication of whether the first conductor and the second conductor are shorted together.
6. The temperature transmitter assembly of claim 5 wherein the diagnostics provide the indication of whether the first conductor and the second conductor are shorted together by correlating a change in the plurality of temperature values with a change in the plurality of measured resistances.
7. The temperature transmitter assembly of claim 6 wherein the plurality of temperature values are each determined at times other than when the diagnostics determine a measured resistance.
8. A temperature transmitter comprising:
a digital processor configured to execute:
temperature calculations that calculate a temperature of a portion of a thermocouple based on a measured voltage across the thermocouple; and
shorting diagnostics that determine a measured resistance of the thermocouple and that use the measured resistance and the temperature to determine whether conductors of the thermocouple have shorted together before a hot junction of the thermocouple; and
a communication interface that communicates that the conductors of the thermal couple have shorted together.
9. The temperature transmitter of claim 8 wherein the shorting diagnostics determine the resistance of the thermocouple based in part on voltages measured across the thermocouple.
10. The temperature transmitter of claim 9 wherein the temperature calculations calculate the temperature of the portion of the thermocouple based on voltages measured across the thermocouple at times other than when voltages are measured across the thermocouple to determine the resistance of the thermocouple.
11. The temperature transmitter of claim 8 wherein the digital processor is further configured to execute the temperature calculations such that the digital processor calculates a plurality of temperatures for the thermocouple based on a plurality of measured voltages across the thermocouple and the shorting diagnostics determine the measured resistance in response to the plurality of temperatures indicating a decrease in the temperature for the thermocouple.
12. The temperature transmitter of claim 11 wherein the shorting diagnostics establish a baseline resistance of the thermocouple before the plurality of temperatures indicates a decrease in the temperature of the thermocouple.
13. The temperature transmitter of claim 12 wherein the shorting diagnostics determine whether conductors of the thermocouple have shorted together by determining a difference between the baseline resistance and a resistance measured in response to the plurality of temperatures indicating a decrease in the temperature of the portion of the thermocouple.
14. The temperature transmitter of claim 13 wherein the shorting diagnostics determine that the conductors of the thermocouple have shorted together when the difference between the baseline resistance and the measured resistance exceeds an expected change in resistance given the decrease in the temperature of the portion of the thermocouple.
15. The temperature transmitter of claim 14 wherein the baseline resistance of the thermocouple comprise a resistance of a first portion of a first conductor of the thermocouple and a resistance of a second portion of the first conductor of the thermocouple, the first portion having a first resistance per unit length and the second portion having a second larger resistance per unit length.
16. A temperature transmitter comprising:
a processor that performs:
temperature calculations based on a voltage measured across points of a thermocouple to provide a temperature value for a junction of the thermocouple; and
diagnostics that determine a resistance of the thermocouple and based on the determined resistance, provide an indication of whether the first conductor and the second conductor are shorted together before the junction wherein the diagnostics prevent the processor from providing a temperature value when the resistance of the thermocouple is being determined.
17. The temperature transmitter of claim 16 wherein the diagnostics compare the determined resistance to a baseline resistance to determine whether the first conductor and the second conductor are shorted together.
18. The temperature transmitter of claim 16 wherein the diagnostics use the determined resistance and a temperature value to determine whether the first conductor and the second conductor are shorted together.
19. The temperature transmitter of claim 18 wherein the diagnostics use trends in the determined resistance and trends in the temperature values to determine whether the first conductor and the second conductor are shorted together.