IP Library Granted Patent US 9,985,152
Granted Patent B2
US 9,985,152 · App. 15/391,659 · Granted May 29, 2018

Lattice matchable alloy for solar cells

Inventors: Rebecca Elizabeth Jones-Albertus (Washington, DC); Homan Bernard Yuen (Santa Clara, CA); Ting Liu (San Jose, CA); Pranob Misra (Santa Clara, CA)
Assignee: SOLAR JUNCTION CORPORATION
H01L31/03048C30B23/025C30B23/066C30B29/40C30B33/02H01L31/0725H01L31/0735H01L31/1844H01L31/1852
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,985,152
App. No.
15/391,659
Granted
May 29, 2018
Kind
B2
Abstract

An alloy composition for a subcell of a solar cell is provided that has a bandgap of at least 0.9 eV, namely, Ga 1-x In x N y As 1-y-z Sb z with a low antimony (Sb) content and with enhanced indium (In) content and enhanced nitrogen (N) content, achieving substantial lattice matching to GaAs and Ge substrates and providing both high short circuit currents and high open circuit voltages in GaInNAsSb subcells for multijunction solar cells. The composition ranges for Ga 1-x In x N y As 1-y-z Sb z are 0.07≤x≤0.18, 0.025≤y≤0.04 and 0.001≤z≤0.03.

Claims (34)

1. A semiconductor alloy composition, wherein,

the semiconductor alloy composition comprises Ga 1-x In x N y As 1-y-z Sb z ;

the content values for x, y, and z are within composition ranges as follows: 0.07≤x≤0.18, 0.025≤y≤0.04 and 0.001≤z≤0.03;

the content levels are selected such that the semiconductor alloy composition exhibits a bandgap from 0.9 eV to 1.1 eV; a short circuit current density Jsc greater than 13 mA/cm 2 and an open circuit voltage Voc greater than 0.3 V, when illuminated with a filtered 1 sun AM1.5D spectrum in which all light having an energy greater than the bandgap of GaAs is blocked; and

the semiconductor alloy composition is substantially lattice matched to Ge or GaAs; and

the Ga 1-x In x N y As 1-y-z Sb z semiconductor alloy composition is compressively strained.

2. The semiconductor alloy composition of claim 1 , wherein,

the semiconductor alloy composition is characterized by a first lattice constant;

the Ge or GaAs is characterized by a second lattice constant; and

the first lattice constant is less than or equal to 0.5% larger than the second lattice constant when fully relaxed.

3. The semiconductor alloy composition of claim 1 , wherein the semiconductor alloy composition is characterized by a thickness greater than 1 μm.

4. The semiconductor alloy composition of claim 1 , wherein the semiconductor alloy composition is characterized by a thickness from 1 μm to 2 μm.

5. A multijunction solar cell comprising:

a semiconductor layer comprising Ge or GaAs;

a first subcell comprising the semiconductor alloy composition of claim 1 overlying the semiconductor layer; and

at least one second subcell overlying the first subcell.

6. The multijunction solar cell of claim 5 , wherein,

the semiconductor alloy composition is characterized by a first lattice constant;

the Ge or GaAs is characterized by a second lattice constant; and

the first lattice constant is less than or equal to 0.5% larger than the second lattice constant when fully relaxed.

7. The multijunction solar cell of claim 5 , wherein the semiconductor alloy composition is characterized by a thickness greater than 1 μm.

8. The multijunction solar cell of claim 5 , wherein the semiconductor alloy composition is characterized by a thickness from 1 μm to 2 μm.

9. The multijunction solar cell of claim 5 , wherein the at least one second subcell is selected from a Ga 1-x In x N y As 1-y-z Sb z subcell, a GaInNAs(Sb) subcell, an (Al)(In)GaP subcell, an (In)(Al)GaAs subcell, an (Al)InGaP subcell, and an (In)GaAs subcell.

10. A method of manufacturing a multijunction solar cell, comprising:

forming a first subcell comprising the semiconductor alloy composition of claim 1 overlying a semiconductor layer comprising Ge or GaAs; and

forming at least one second subcell overlying the first subcell to form a multijunction solar cell.

11. The method of claim 10 , wherein the at least one second subcell is selected from a Ga 1-x In x N y As 1-y-z Sb z subcell, a GaInNAs(Sb) subcell, an (Al)(In)GaP subcell, an (In)(Al)GaAs subcell, an (Al)InGaP subcell, and an (In)GaAs subcell.

12. The semiconductor alloy composition of claim 1 , wherein the semiconductor alloy composition comprises p doping.

13. The semiconductor alloy composition of claim 1 , wherein the semiconductor alloy composition comprises n doping.

14. The multijunction solar cell of claim 5 , wherein the semiconductor alloy composition comprises p doping.

15. The multijunction solar cell of claim 5 , wherein the semiconductor alloy composition comprises n doping.

16. The multijunction solar cell of claim 5 , wherein the solar cell comprises three junctions.

17. The multijunction solar cell of claim 5 , wherein the solar cell comprises four junctions.

18. The multijunction solar cell of claim 5 , wherein the solar cell comprises more than four junctions.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ARRAY PHOTONICS, INC.
To: CACTUS MATERIALS, INC.
Reel/Frame 063788/0001 →
CHANGE OF NAME Recorded Oct 4, 2019
From: SOLAR JUNCTION CORPORATION
To: ARRAY PHOTONICS, INC.
Reel/Frame 050634/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2016
From: JONES-ALBERTUS, REBECCA ELIZABETH; YUEN, HOMAN B.; LIU, TING; MISRA, PRANOB
To: SOLAR JUNCTION CORPORATION
Reel/Frame 040776/0749 →
Continuity (7)
Continuation 14979899 · Dec 28, 2015
Continuation 14678737 · Apr 3, 2015
Continuation 14597621 · Jan 15, 2015
Continuation 14512224 · Oct 10, 2014
Continuation 13739989 · Jan 11, 2013
Division 12749076 · Mar 29, 2010
Related Publication 20170110607A1 · Apr 20, 2017