IP Library Granted Patent US 10,043,663
Granted Patent B2
US 10,043,663 · App. 15/395,805 · Granted Aug 7, 2018

Enhanced defect reduction for heteroepitaxy by seed shape engineering

Inventors: Cheng-Wei Cheng (White Plains, NY); David L. Rath (Stormville, NY); Devendra K. Sadana (Pleasantville, NY); Kuen-Ting Shiu (Yorktown Heights, NY); Brent A. Wacaser (Putnam Valley, NY)
Assignee: International Business Machines Corporation
H01L21/0243C30B23/025C30B23/04C30B25/04C30B25/183C30B25/186C30B29/40C30B29/52H01L21/02378H01L21/02381H01L21/02389H01L21/02392H01L21/02395H01L21/02422H01L21/02425H01L21/02433H01L21/02461H01L21/02499H01L21/02532H01L21/02543H01L21/02546H01L21/02609H01L21/02636H01L21/02639H01L29/04H01L29/045H01L29/66795
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Quick Facts
Patent No.
US 10,043,663
App. No.
15/395,805
Granted
Aug 7, 2018
Kind
B2
Abstract

A heteroepitaxially grown structure includes a substrate and a mask including a high aspect ratio trench formed on the substrate. A cavity is formed in the substrate having a shape with one or more surfaces and including a resistive neck region at an opening to the trench. A heteroepitaxially grown material is formed on the substrate and includes a first region in or near the cavity and a second region outside the first region wherein the second region contains fewer defects than the first region.

Claims (29)

1. A heteroepitaxially grown structure, comprising:

a cavity formed in a substrate having a shape with one or more surfaces and including a resistive neck region at an opening to a trench;

a heteroepitaxially grown material formed on the substrate through the trench; and

the heteroepitaxially grown material including a first region in or near the cavity and a second region outside the first region.

2. The structure as recited in claim 1 , wherein the second region is defect free.

3. The structure as recited in claim 1 , wherein the one or more surfaces in the cavity face each other to direct defects to interact with each other.

4. The structure as recited in claim 1 , further comprising a buffer layer lining the one or more surfaces in the cavity.

5. The structure as recited in claim 1 , wherein the one or more surfaces in the cavity include a continuous surface.

6. The structure as recited in claim 1 , wherein the one or more surfaces constrain defects in four or more growth directions.

7. The structure as recited in claim 1 , wherein the heteroepitaxially grown material forms a portion of an electronic device.

8. The structure as recited in claim 1 , wherein the substrate includes an insulator.

9. The structure as recited in claim 1 , wherein the substrate includes a metal.

10. A heteroepitaxially grown structure, comprising:

a cavity formed in a crystalline semiconductor substrate having a shape with one or more surfaces and including a resistive neck region at an opening to a trench;

a heteroepitaxially grown material formed on the substrate, the heteroepitaxially grown material including a first region in or near the cavity and a second region outside the first region; and

an electronic device formed in the first region of the heteroepitaxially grown material.

11. The structure as recited in claim 10 , wherein the one or more surfaces in the cavity face each other to direct defects to interact with each other.

12. The structure as recited in claim 10 , further comprising a buffer layer lining the one or more surfaces in the cavity.

13. The structure as recited in claim 10 , wherein the one or more surfaces in the cavity include a continuous surface.

14. The structure as recited in claim 10 , wherein the one or more surfaces constrain defects in four or more growth directions.

15. A method for heteroepitaxially growing a material, comprising:

etching a high aspect ratio trench in a mask layer on a substrate;

etching a cavity in the substrate through the trench to form a shape with one or more surfaces and including a resistive neck region at an opening to the trench; and

heteroepitaxially growing a crystal material on the substrate where a first region in or near the cavity contains defects and a second region outside the first region.

16. The method as recited in claim 15 , wherein the one or more surfaces in the cavity face each other to direct defects to interact with each other.

17. The method as recited in claim 15 , further comprising forming a buffer layer to line the one or more surfaces in the cavity.

18. The method as recited in claim 15 , wherein the one or more surfaces in the cavity include a continuous surface.

19. The method as recited in claim 15 , wherein the one or more surfaces constrain defects in four or more growth directions.

20. The method as recited in claim 15 , wherein heteroepitaxially growing the crystal material further includes forming a portion of an electronic device with heteroepitaxially grown material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 11, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: ELPIS TECHNOLOGIES INC.
Reel/Frame 052620/0961 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 30, 2016
From: CHENG, CHENG-WEI; RATH, DAVID L.; SADANA, DEVENDRA K.; SHIU, KUEN-TING; WACASER, BRENT A.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 040811/0690 →
Continuity (2)
Continuation 14944770 · Nov 18, 2015
Related Publication 20170140919A1 · May 18, 2017