IP Library Granted Patent US 10,464,040
Granted Patent B2
US 10,464,040 · App. 15/398,877 · Granted Nov 5, 2019

Chemical reaction method

Inventors: Akinori Ishizuka (Osaka, JP); Iwao Yoshino (Osaka, JP); Kunitaka Momota (Osaka, JP); Yasunori Tsukahara (Osaka, JP)
Assignee: Microwave Chemical Co., Ltd.
B01J19/24B01J8/20B01J8/36B01J19/126B01J19/18B01J19/1862C07C67/03C07C67/08H05B6/78H05B6/806B01J2208/00442B01J2208/00867B01J2219/00141B01J2219/1215B01J2219/1218B01J2219/1245B01J2219/1266B01J2219/1269B01J2219/1293B01J2219/1296B01J2219/182B01J2219/187
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Quick Facts
Patent No.
US 10,464,040
App. No.
15/398,877
Granted
Nov 5, 2019
Kind
B2
Abstract

A chemical reaction method having steps of preparing a chemical reaction apparatus by partitioning an inside of a horizontal flow reactor into multiple chambers by multiple partition plates, and flowing a liquid horizontally with an unfilled space being provided thereabove, generating microwaves with a microwave generator, and transmiting the microwaves, with at least one waveguide, to the unfilled space in the reactor. Also forming a top portion of the partition plates act as a weir, inclining the reactor such that, in each of the chambers, a weir height on the inlet side is higher than a weir height on the outlet side by at least an overflow depth at the partition plate on the outlet side, flowing content over each of the partition plates inside the reactor, and configuring the weir heights of the partition plates in the reactor are the same in a state where the reactor is not inclined.

Claims (20)

1. A chemical reaction method, comprising the steps of:

preparing a chemical reaction apparatus comprising the steps:

partitioning an inside of a horizontal flow reactor into multiple chambers by multiple partition plates, and flowing a liquid content horizontally with an unfilled space being provided thereabove;

generating microwaves with a microwave generator; and

transmitting the microwaves generated by the microwave generator, with at least one waveguide, to the unfilled space in the reactor;

forming a top portion of the partition plates act as a weir;

configuring a weir height of each of the partition plates in the reactor;

at least one of:

calculating an angle θ as;

θ=sin −1 ( H/L )

wherein L is a shortest length, in a length direction of the reactor, of each of the chambers, and H is an overflow depth obtained using the following equation:

15 eQ =√{square root over (2 g )} CN{ 4( b−a ) H 5/2 +10 aeH 3/2 }

wherein Q is a flow rate of the liquid content, a is a width of a bottom of a trapezoidal flow path, b is a width of an upper side of the trapezoidal flow path, e is a height from the bottom to the upper side of the trapezoidal flow path, C is a flow coefficient, N is a number of trapezoidal flow paths formed at each of the partition plates where each of the partition plates includes one or more trapezoidal flow paths, and g is an acceleration of gravity; or

obtaining the angle θ by reading from a storage medium in which the angle θ was calculated and stored in advance;

inclining the reactor at an angle of inclination of at least the angle θ; and

flowing the liquid content over each of the partition plates inside the reactor;

wherein the weir height of each of the partition plates in the reactor is the same in a state where the reactor is not inclined, and

wherein the weir height on the inlet side is higher than the weir height on the outlet side by the overflow depth at each of the partition plates on the outlet side where the reactor is inclined at the angle θ.

2. The chemical reaction method according to claim 1 , further comprising a step of controlling the microwave generator to maintain a uniform predetermined temperature or a predetermined temperature range over all chambers inside the reactor.

3. The chemical reaction method according to claim 1 , further comprising a step of determining the flow rate.

Priority Claims (1)
JP 2011-247954 · Nov 11, 2011 · national
Continuity (2)
Continuation 14357145
Related Publication 20170113201A1 · Apr 27, 2017