IP Library Granted Patent US 10,316,932
Granted Patent B2
US 10,316,932 · App. 15/402,555 · Granted Jun 11, 2019

Shaft assembly with internal UV-cured balance weight

Inventor: Charles G. Stuart (Rochester Hills, MI)
Assignee: AMERICAN AXLE & MANUFACTURING, INC.
F16F15/322F16C3/02G01M1/36F16C3/026
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Quick Facts
Patent No.
US 10,316,932
App. No.
15/402,555
Granted
Jun 11, 2019
Kind
B2
Abstract

A method for forming a shaft assembly includes: providing a shaft structure, the shaft structure comprising a shaft and a universal joint member that is coupled to an end of the shaft; inserting a weight member to the shaft structure to form an intermediate assembly, the weight member being formed at least partly from a liquid resin, the intermediate assembly having an initial rotational unbalance; rotating the intermediate assembly about a longitudinal axis of the shaft structure to re-distribute a least a portion of the weight member circumferentially about the shaft structure to at least partly attenuate the initial rotational unbalance; and curing the liquid resin while rotating the intermediate assembly to fix the re-distributed portion of the weight member to the shaft structure to thereby form a balance weight that at least partly attenuates the initial rotational unbalance. A shaft assembly is also provided.

Claims (10)

1. A method for forming a shaft assembly, the method comprising:

providing a shaft structure, the shaft structure comprising a shaft and a universal joint member that is coupled to an end of the shaft;

inserting a weight member to the shaft structure to form an intermediate assembly, the weight member being formed at least partly from a liquid resin, the intermediate assembly having an initial rotational unbalance;

rotating the intermediate assembly about a longitudinal axis of the shaft structure to re-distribute a least a portion of the weight member circumferentially about the shaft structure to at least partly attenuate the initial rotational unbalance; and

curing the liquid resin while rotating the intermediate assembly to fix the re-distributed portion of the weight member to the shaft structure to thereby form a balance weight that at least partly attenuates the initial rotational unbalance.

2. The method of claim 1 , wherein curing the re-distributed portion of the weight member comprises transmitting ultra-violet light into the shaft structure.

3. The method of claim 2 , wherein a filament is received through the shaft structure and wherein the ultra-violet light is transmitted into the shaft structure through the filament.

4. The method of claim 3 , wherein the filament is disposed axially along the longitudinal axis of the shaft structure and through the universal joint member.

5. The method of claim 1 , wherein the weight member comprises particles formed of a material having a density that is greater than a density of the liquid resin.

6. The method of claim 5 , wherein the particles are formed of steel.

Assignments (3)
SECURITY INTEREST Recorded Oct 3, 2025
From: AMERICAN AXLE MANUFACTURING, INC.; MD INVESTORS CORPORATION; AAM NORTH AMERICA, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073005/0001 →
SECURITY INTEREST Recorded May 31, 2022
From: AMERICAN AXLE & MANUFACTURING, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060244/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2017
From: STUART, CHARLES G.
To: AMERICAN AXLE & MANUFACTURING, INC.
Reel/Frame 040934/0508 →
Continuity (1)
Related Publication 20180195578A1 · Jul 12, 2018