IP Library Granted Patent US 10,564,207
Granted Patent B2
US 10,564,207 · App. 15/409,919 · Granted Feb 18, 2020

System and method for ground fault detection

Inventors: Rangarajan M. Tallam (Germantown, WI); Jiangang Hu (Grafton, WI); Brian P. Brown (Mayville, WI)
Assignee: Rockwell Automation Technologies, Inc.
G01R31/025B60L3/0069B60L3/04B60L3/12G01R31/40H02H3/16H02M5/458B60L2220/42H02H7/1216Y02T10/646
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Quick Facts
Patent No.
US 10,564,207
App. No.
15/409,919
Granted
Feb 18, 2020
Kind
B2
Abstract

Power conversion systems, ground fault detection apparatus and methods to detect and identify ground faults in a power conversion system using AC coupling to sense a system voltage to determine a leakage flux linkage, and to identify a faulted converter phase based on a phase shift angle of the leakage flux linkage.

Claims (41)

1. A power conversion system, comprising:

a rectifier, including an AC input to receive AC input power, and a DC output to provide a DC output signal;

an inverter, including a DC input to receive DC input power, and an AC output to provide AC output power to drive a load;

a DC bus circuit, including first and second DC bus terminals individually coupled between the rectifier DC output and the inverter DC input; and

a sensing apparatus, including a coupling capacitor connected to the DC bus circuit to sense a time-varying voltage indicative of a leakage flux linkage for detecting a ground fault.

2. The power conversion system of claim 1 ,

wherein the coupling capacitor, includes a first terminal connected to the DC bus circuit, and a second terminal, the coupling capacitor presenting a DC resistance to the DC bus circuit relative to a reference node of the power conversion system; and

wherein the sensing apparatus further includes a voltage divider circuit, the voltage divider circuit including:

a plurality of resistors connected in series with one another between the second terminal of the coupling capacitor and the reference node, and

an output node that delivers a voltage signal corresponding to a voltage of the first terminal of the coupling capacitor.

3. The power conversion system of claim 2 , wherein the sensing apparatus presents a DC resistance greater than 100 MΩ to the DC bus circuit relative to the reference node.

4. The power conversion system of claim 2 , wherein the coupling capacitor has a voltage rating greater than 2500 V.

5. The power conversion system of claim 2 , wherein the coupling capacitor has a single digit nF capacitance value.

6. The power conversion system of claim 2 ,

wherein the sensing apparatus includes:

a first coupling capacitor, including a first terminal connected to the DC bus circuit, and a second terminal connected to the voltage divider circuit, and

a second coupling capacitor including a first terminal connected to the DC bus circuit, and a second terminal connected to the voltage divider circuit; and

wherein the plurality of resistors are connected in series with one another between the second terminals of the first and second coupling capacitors and the reference node.

7. The power conversion system of claim 6 , wherein the first terminal of the first coupling capacitor is connected to the first DC bus terminal, and wherein the first terminal of the second coupling capacitor is connected to the second DC bus terminal.

8. The power conversion system of claim 2 , wherein the plurality of resistors provide a total series resistance of 1-2 MΩ.

9. The power conversion system of claim 2 , further comprising:

a signal conditioning circuit, including an input coupled to receive the voltage signal from the output node of the voltage divider circuit, and an output to provide an output voltage signal representing the voltage signal from the output node; and

a fault detection circuit, including:

an analog-to-digital converter, including an input coupled with the output of the signal conditioning circuit, the analog-to-digital converter operative to provide digital values corresponding to the output voltage signal, and

a processor configured to determine a leakage flux linkage based on the digital values, and to detect ground faults in the power conversion system based at least partially on the leakage flux linkage.

10. The power conversion system of claim 9 , wherein the processor is configured to detect ground faults in the power conversion system based on one of an amplitude of the leakage flux linkage, a frequency of the leakage flux linkage, or a phase shift angle of the leakage flux linkage.

11. A fault detection system for detecting ground faults in a power conversion system, comprising:

a sensing apparatus, including:

a coupling capacitor connected to the DC bus circuit to sense a time-varying voltage indicative of a leakage flux linkage for detecting a ground fault, and

a voltage divider circuit, including a plurality of resistors connected in series with one another between the second terminal of the coupling capacitor and a reference node, and an output node that delivers a voltage signal corresponding to a voltage of the first terminal of the coupling capacitor;

a signal conditioning circuit, including an input coupled to receive the voltage signal from the output node of the voltage divider circuit, and an output to provide an output voltage signal representing the voltage signal from the output node;

an analog-to-digital converter, including an input coupled with the output of the signal conditioning circuit, the analog-to-digital converter operative to provide digital values corresponding to the output voltage signal; and

a processor configured to determine a leakage flux linkage based on the digital values, and to detect ground faults in the power conversion system based at least partially on the leakage flux linkage.

12. The fault detection system of claim 11 , wherein the sensing apparatus includes:

a first coupling capacitor, including a first terminal connected to the DC bus circuit, and a second terminal connected to the voltage divider circuit, and

a second coupling capacitor including a first terminal connected to the DC bus circuit, and a second terminal connected to the voltage divider circuit; and

wherein the plurality of resistors are connected in series with one another between the second terminals of the first and second coupling capacitors and the reference node.

13. The fault detection system of claim 11 , wherein the sensing apparatus presents a DC resistance greater than 100 MΩ to the DC bus circuit relative to the reference node.

14. The fault detection system of claim 11 , wherein the coupling capacitor has a voltage rating greater than 2500 V.

15. The fault detection system of claim 11 , wherein the coupling capacitor has a single digit nF capacitance value.

16. The fault detection system of claim 11 , wherein the plurality of resistors provide a total series resistance of 1-2 MΩ.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 19, 2017
From: TALLAM, RANGARAJAN M.; HU, JIANGANG; BROWN, BRIAN P.
To: ROCKWELL AUTOMATION TECHNOLOGIES, INC.
Reel/Frame 041016/0341 →
Continuity (4)
Continuation In Part 14296502 · Jun 5, 2014
Continuation In Part 14048156 · Oct 8, 2013
Provisional Application 62440910 · Dec 30, 2016
Related Publication 20170131340A1 · May 11, 2017