IP Library Granted Patent US 10,033,066
Granted Patent B2
US 10,033,066 · App. 15/420,812 · Granted Jul 24, 2018

Solid electrolyte and method of manufacturing solid electrolyte

Inventors: Hiroyoshi Nemori (Hamamatsu, JP); Shigehi Mitsuoka (Hamamatsu, JP); Masaya Nomura (Hamamatsu, JP); Nobuyuki Imanishi (Tsu, JP)
Assignees: SUZUKI MOTOR CORPORATION; MIE UNIVERSITY
H01M10/0562H01M12/08H01M2220/20H01M2300/0068Y02E60/128
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Quick Facts
Patent No.
US 10,033,066
App. No.
15/420,812
Granted
Jul 24, 2018
Kind
B2
Abstract

[Problem to be Solved] An object is to provide a solid electrolyte which is improved in relative density while having favorable lithium-ion conductivity and which can be preferably employed in a lithium-air battery and the like, and a method of manufacturing the same. [Solution] In a solid electrolyte satisfying formula (I): Li 1+X M1 X M2 Y Ti 2−X−Y (PO 4 ) 3   (I) (in formula (I), M1 is one or more elements selected from the group consisting of Al 3+ , Cu 3+ , Co 3+ , Fe 3+ , Ni 3+ , Ga 3+ , Cr 3+ , and Sc 3+ , M2 is one or more elements selected from the group consisting of Si 4+ , Ge 4+ , Sn 4+ , Hf 4+ , and Zr 4+ , and X and Y are real numbers satisfying X+Y≤1), the solid electrolyte has a NASICON-type crystal structure, and lattice constants of the NASICON-type crystal structure are such that a length along an a-axis is 0.8 nm or more and a length along a c-axis is 2.8 nm or less. Moreover, in a solid electrolyte satisfying formula (II): Li 1+X−Y Al X Nb Y Ti 2−X−Y (PO 4 ) 3   (II) (in formula (II), X and Y are real numbers satisfying X+Y≤1), the solid electrolyte has a NASICON-type crystal structure.

Claims (31)

1. A solid electrolyte satisfying formula (I):

Li 1+X M1 X M2 Y Ti 2−X−Y (PO 4 ) 3   (I)

(in formula (I), M1 is one or more elements selected from the group consisting of Al, Cu, Co, Fe, Ni, Ga, Cr, and Sc; M2 is one or more elements selected from the group consisting of Si, Ge, Sn, Hf, Zr, and Nb; X and Y are real numbers satisfying X+Y≤1; and the Y satisfies 0.1≤Y≤0.3), wherein

the solid electrolyte has a NASICON-type crystal structure, and

lattice constants of the NASICON-type crystal structure are such that a length along an a-axis is 0.8 nm or more and a length along a c-axis is 2.8 nm or less.

2. The solid electrolyte according to claim 1 , wherein the X satisfies 0.35≤X≤0.50.

3. The solid electrolyte according to claim 2 , which has a relative density of 92% or more.

4. The solid electrolyte according to claim 2 , which has a lithium-ion conductivity of 4.0×10 −4 S/cm or more.

5. The solid electrolyte according to claim 2 , which has a three-point bending strength of 40 N/mm 2 or more.

6. The solid electrolyte according to claim 1 , which has a relative density of 92% or more.

7. The solid electrolyte according to claim 1 , which has a lithium-ion conductivity of 4.0×10 −4 S/cm or more.

8. The solid electrolyte according to claim 1 , which has a three-point bending strength of 40 N/mm 2 or more.

9. A method of manufacturing a solid electrolyte satisfying formula (I):

Li 1+X M1 X M2 Y Ti 2−X−Y (PO 4 ) 3   (I)

(in formula (I), M1 is one or more elements selected from the group consisting of Al, Cu, Co, Fe, Ni, Ga, Cr, and Sc, M2 is one or more elements selected from the group consisting of Si, Ge, Sn, Hf, Zr, and Nb, and X and Y are real numbers satisfying X+Y≤1; and the Y satisfies 0.1≤Y≤0.3), the method comprising the steps of:

mixing a solid powder including a composition to form the solid electrolyte;

forming a compact by pressure-molding the mixed powder; and

annealing the compact.

10. The method of manufacturing a solid electrolyte according to claim 9 , wherein a sintering temperature in the step of annealing the compact is 900 to 1200° C.

11. A solid electrolyte satisfying formula (II):

Li 1+X−Y Al X Nb Y Ti 2−X−Y (PO 4 ) 3   (II)

(in formula (II), X and Y are real numbers satisfying X+Y≤1, and the Y satisfies 0.1≤Y≤0.3), wherein

the solid electrolyte has a NASICON-type crystal structure.

12. The solid electrolyte according to claim 11 , wherein the X satisfies 0.5≤X≤0.6.

13. A method of manufacturing a solid electrolyte satisfying formula (II):

Li 1+X−Y Al X Nb Y Ti 2−X−Y (PO 4 ) 3   (II)

(in formula (II), X and Y are real numbers satisfying X+Y≤1, and the Y satisfies 0.1≤Y≤0.3), the method comprising the steps of:

mixing a solid powder including a composition to form the solid electrolyte;

forming a compact by pressure-molding the mixed powder; and

annealing the compact.

14. The method of manufacturing a solid electrolyte according to claim 13 , wherein a sintering temperature in the step of annealing the compact is 900 to 1000° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2017
From: NEMORI, HIROYOSHI; MITSUOKA, SHIGEHI; NOMURA, MASAYA; IMANISHI, NOBUYUKI
To: SUZUKI MOTOR CORPORATION; MIE UNIVERSITY
Reel/Frame 041136/0969 →
Priority Claims (2)
JP 2016-037723 · Feb 29, 2016 · national
JP 2016-116256 · Jun 10, 2016 · national
Continuity (1)
Related Publication 20170250440A1 · Aug 31, 2017
Cited By (5)
US 12,573,620 US 12,651,750 US 12,658,430 US 12,665,190 US 12,706,323