Nozzle, valve, and manifold assembly for precision application of crop protectant
A treatment system for spraying treatment fluid onto plants in a field is described. The treatment system includes a highly configurable treatment mechanism including an array of nozzles and valve assemblies coupled into manifolds, and manifold assemblies. The manifolds of the manifold assemblies can be oriented in an open state or a nested state, the open state with no overlap between nozzles of adjacent manifolds and the nested state with overlap between nozzles of adjacent manifolds. The manifolds can have multiple configurations, examples of which include a tube manifold and an offset manifold. The nozzles of the system can have multiple configurations, examples of which include a tri-spray nozzle, a bar nozzle, a fan nozzle, and a deflected fan nozzle. The system can be controlled by a system controller which detects plant material and instructs a nozzle or combination of nozzles to spray treatment fluid.
1. A device for applying a treatment fluid to plants in a field comprising:
a plurality of manifolds, each manifold comprising:
a plurality of nozzles each comprising a nozzle exit and a nozzle inlet, the nozzle exit oriented to substantially face the field, the nozzle exits collectively aligned parallel to a nozzle axis that is substantially perpendicular to a seed line of the plants in the field,
a plurality of valve assemblies, the valve assemblies and nozzles fluidically coupled to each other such that each nozzle is coupled to one or more valve assemblies or vice versa, each valve assembly comprising a valve exit coupled to the corresponding nozzle inlet;
a manifold assembly coupling the plurality of manifolds;
wherein the plurality of manifolds of the manifold assembly are movably coupled such that the device comprises:
an open state wherein a first and a second of the manifolds are positioned such that there is no overlap between the nozzles of the first and the second manifold along the nozzle axis, and
a nested state wherein the first manifold and the second manifold are positioned such that there is at least some overlap between the nozzles of the first and the second manifold along the nozzle axis.
2. The device of claim 1 , each manifold further comprising:
a first cassette coupling a first subset of the nozzles to the manifold; and
a second cassette coupling a second subset of the nozzles to the manifold.
3. The device of claim 2 , wherein the first cassette and the second cassette are oriented such that
the first cassette and the second have a front side, a back side, a left side and a right side,
the first cassette and the second cassette are offset along the nozzle axis such that there is no overlap between the nozzles of the first subset and second subset, and
the first cassette and the second cassette are offset along the seed line such that there is no overlap between the nozzles of the first subset and the second subset.
4. The device of claim 3 , wherein the first cassette and the second cassette are oriented such that
the back side of the first cassette is coplanar to the front side of the second cassette along the nozzle axis, and
the right side of the first cassette is coplanar to the left side of the second cassette along the seed line.
5. The device of claim 4 , wherein in the nested state the first manifold and the second manifold are positioned such that
the back side of the first cassette of the first manifold overlaps the front side of the second cassette of the second manifold along the nozzle axis, and
the first subset of nozzles of the first manifold at least partially overlaps the second subset of nozzles of the second manifold along the nozzle axis.
6. The device of claim 2 , wherein the first cassette and the second and are oriented such that
the first cassette and the second cassette have a front side, a back side, a left side and a right side
the first cassette and the second cassette are offset along the nozzle axis such that there is no overlap between the first subset and the second subset,
the front side of the first cassette is coplanar to the front side of the second cassette along the nozzle axis, and
the right side of the first cassette is coplanar to the left side of the second cassette along the seed line.
7. The device of claim 3 , wherein in the nested state the first manifold and the second manifold are positioned such that
the second manifold is offset from the first manifold along the seed line such that the nozzle exits of the second manifold are collectively aligned parallel to the nozzle exits of the first manifold, and
the first subset of the nozzles of the first manifold at least partially overlaps the second subset of the nozzles of the second manifold along the nozzle axis.
8. The device of claim 2 , wherein the nozzle exits of a first subset of the nozzles are a different size from the nozzle exits of a second subset of the nozzles.
9. The device of claim 8 , wherein the first subset includes a first number of nozzles and corresponding valve assemblies, and the second subset includes a second number of nozzles and corresponding valve assemblies, and wherein the first number and the second number are different.
10. The device of claim 1 , wherein the valve assembly further comprises an injection solenoid configured to inject the treatment fluid into the nozzle.
11. The device of claim 1 further comprising a treatment reservoir fluidically coupled to the valves assemblies, the treatment reservoir storing the treatment fluid for treating the plant material.
12. The device of claim 1 further comprising a treatment reservoir storing the treatment fluid for treating plant material fluidicially coupled to a secondary reservoir, the secondary reservoir fluidically coupled to the valve assemblies of a first subset of the nozzles.
13. The device of claim 12 further comprising an alternative treatment reservoir storing a second treatment fluid for treating plant material fluidicially coupled to an alternative secondary reservoir, the alternative secondary reservoir coupled to the valve assemblies of a second subset of the nozzles.
14. The device of claim 12 wherein the first treatment fluid is dissimilar from the second treatment fluid.
15. The device of claim 1 further comprising a locomotion system for moving the device in the field.
16. The device of claim 2 wherein the manifold has a midline approximately between the first cassette and the second cassette and parallel to the seed line.
17. The device of claim 1 further comprising an manifold actuator coupled the manifold assembly, the manifold actuator for configuring the plurality of manifolds between the open state in the nested state.
18. The device of claim 1 wherein the manifolds of the manifold assembly are movably coupled such that the device further comprises
a composite state wherein a first manifold, the second manifold, and a third manifold are positioned such that there is no overlap between the nozzle of the first and second manifold, and there is at least some overlap between the nozzles of the second and third manifold along the nozzle axis.
19. The device of claim 1 further comprising a plant detector system, the plant detector system configured to determine when the plant material is beneath the nozzle exits.
20. A device for applying a treatment fluid to plants in a field comprising:
a plurality of manifolds, each manifold comprising:
a plurality of nozzles each comprising a nozzle exit and a nozzle inlet, the nozzle exit oriented to substantially face the field, the nozzle exits collectively aligned parallel to a nozzle axis that is substantially perpendicular to a seed line of the plants in the field,
a plurality of valve assemblies, the valve assemblies and nozzles fluidically coupled to each other such that each nozzle is coupled to one or more valve assemblies or vice versa, each valve assembly comprising a valve exit coupled to the corresponding nozzle inlet;
a first cassette coupling a first subset of the nozzles to the manifold,
a second cassette coupling a second subset of the nozzles to the manifold, and
a manifold assembly coupling the plurality of manifolds;
wherein the first and the second cassette are positioned such that
the first cassette and the second cassette are offset along the nozzle axis such that there is no overlap between the nozzles of the first subset and second subset, and
the first cassette and the second cassette are offset along the seed line such that there is no overlap between the nozzles of the first subset and the second subset;
wherein the plurality of manifolds of the manifold assembly are movably coupled such that the device comprises:
an open state wherein a first and a second of the manifolds are positioned such that there is no overlap between the nozzles of the first and the second manifold along the nozzle axis, and
a nested state wherein
a back side of the first cassette of the first manifold overlaps a front side of the second cassette of the second manifold along the nozzle axis, and
the first subset of nozzles of the first manifold at least partially overlaps the second subset of nozzles of the second manifold along the nozzle axis.
21. A device for applying a treatment fluid to plants in a field comprising:
a plurality of manifolds, each manifold comprising:
a plurality of nozzles each comprising a nozzle exit and a nozzle inlet, the nozzle exit oriented to substantially face the field, the nozzle exits collectively aligned parallel to a nozzle axis that is substantially perpendicular to a seed line of the plants in the field,
a plurality of valve assemblies, the valve assemblies and nozzles fluidically coupled to each other such that each nozzle is coupled to one or more valve assemblies or vice versa, each valve assembly comprising a valve exit coupled to the corresponding nozzle inlet,
a first cassette coupling a first subset of the nozzles to the manifold,
a second cassette coupling a second subset of the nozzles to the manifold, and
a manifold assembly coupling the plurality of manifolds;
wherein the first and the second cassette are positioned such that
the first cassette and the second cassette are offset along the nozzle axis such that there is no overlap between the first subset and the second subset,
the front side of the first cassette is coplanar to the front side of the second cassette along the nozzle axis, and
the right side of the first cassette is coplanar to the left side of the second cassette along the seed line;
wherein the plurality of manifolds of the manifold assembly are movably coupled such that the device comprises:
an open state wherein a first and a second of the manifolds are positioned such that there is no overlap between the nozzles of the first and the second manifold along the nozzle axis, and
a nested state wherein
the second manifold is offset from the first manifold along the seed line such that the nozzle exits of the second manifold are collectively aligned parallel to the nozzle exits of the first manifold, and
the first subset of the nozzles of the first manifold at least partially overlaps the second subset of the nozzles of the second manifold along the nozzle axis.