IP Library Granted Patent US 10,309,193
Granted Patent B2
US 10,309,193 · App. 15/424,109 · Granted Jun 4, 2019

Valve apparatus having dissolvable or frangible flapper and method of using same

Inventors: Danny L. Gordon (Parks, LA); Kenneth Perry (Youngsville, LA)
Assignee: Premium Tools LLC
E21B34/063E21B33/134E21B2034/005
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Quick Facts
Patent No.
US 10,309,193
App. No.
15/424,109
Granted
Jun 4, 2019
Kind
B2
Abstract

A bridge plug for use in a wellbore having an anchoring system to grip the inner surface of the surrounding wellbore, as well as a sealing system or packing element to seal against the inner surface. A hinged flapper permits flow of fluid in one axial direction through a central through bore, but can selectively contact against a seat to create a fluid pressure seal and prevent fluid flow through said central through bore in an opposite axial direction. The flapper can be manufactured of frangible material and/or dissolvable material, permitting selective removal of the flapper when desired.

Claims (40)

1. A valve assembly comprising:

a) a body section having an upper surface, an outer surface, and a central flow bore having an upper opening defining a seat at said upper surface;

b) a transverse support member extending substantially across said central flow bore at said seat;

c) at least one slip member disposed on said outer surface adapted to selectively grip against an inner surface of a wellbore;

d) at least one elastomeric sealing member disposed on said outer surface adapted to selectively form a fluid pressure seal against said inner surface of said wellbore; and

e) a flapper hingedly attached to said body section, wherein said flapper can move between a substantially open configuration, and a substantially closed configuration wherein said flapper contacts said seat and said transverse support member.

2. The valve assembly of claim 1 , wherein said valve assembly can be conveyed into said wellbore on wireline and set using a wireline setting tool.

3. The valve assembly of claim 1 , wherein said valve assembly can be conveyed into said wellbore on pipe and set using a hydraulic setting tool.

4. The valve assembly of claim 1 , wherein said flapper and said transverse support member are constructed of frangible material adapted to selectively break into smaller pieces in response to application of a predetermined force to said flapper and said transverse support member.

5. The valve assembly of claim 4 , wherein said smaller pieces can be circulated out of said wellbore when broken.

6. The valve assembly of claim 1 , wherein said flapper and said transverse support member are constructed of dissolvable material.

7. The valve assembly of claim 6 , wherein said dissolvable flapper and said dissolvable transverse support member are adapted to substantially uncover said central flow bore after dissolving.

8. A method of performing hydraulic fracturing operations in a wellbore comprising:

a) conveying a valve assembly into a wellbore, wherein said valve assembly comprises:

i) a body section having an upper surface, an outer surface and a central flow bore having an upper opening defining a seat at said upper surface;

ii) a transverse support member extending substantially across said central flow bore at said seat;

iii) at least one slip member disposed on said outer surface adapted to selectively grip against an inner surface of said wellbore;

iv) at least one elastomeric sealing member disposed on said outer surface adapted to selectively form a fluid pressure seal against the inner surface of said wellbore;

v) a flapper hingedly attached to said body section, wherein said flapper can move between a substantially open configuration, and a substantially closed configuration wherein said flapper contacts said seat and said transverse support member;

b) setting said valve assembly at a desired position in said wellbore;

c) closing said flapper; and

d) conducting hydraulic fracturing operations in said wellbore.

9. The method of claim 8 , wherein said valve assembly is conveyed into said wellbore on wireline and set using a wireline setting tool.

10. The method of claim 8 , wherein said valve assembly is conveyed into said wellbore on pipe and set using a hydraulic setting tool.

11. The method of claim 8 , wherein said flapper and said transverse support member are constructed of frangible material adapted to selectively break into smaller pieces in response to application of a predetermined force to said flapper and said transverse support member.

12. The method of claim 11 , wherein said smaller pieces can be circulated out of said wellbore when broken.

13. The method of claim 8 , wherein said flapper and said transverse support member are constructed of dissolvable material.

14. The method of claim 13 , wherein said dissolvable flapper and transverse support member are dissolved to substantially uncovers said central flow bore following completion of said hydraulic fracturing operations.

15. A valve assembly comprising:

a) a body section having an upper surface, a lower surface, an outer surface, a central flow bore having an upper opening defining a seat at said upper surface, a hinge post disposed at said upper surface, and notch disposed at said lower surface;

b) a transverse support member extending substantially across said central flow bore at said seat;

c) at least one ball transfer unit disposed on said outer surface configured to contact an inner surface of a wellbore;

d) at least one slip member disposed on said outer surface configured to selectively grip against said inner surface of said wellbore;

e) at least one elastomeric sealing member disposed on said outer surface adapted to selectively form a fluid pressure seal against said inner surface of said wellbore; and

f) a flapper hingedly attached to said hinge post of said body section, wherein said flapper can move between a substantially open configuration, and a substantially closed configuration wherein said flapper contacts said seat and said transverse support member.

16. The valve assembly of claim 15 , wherein said flapper and said transverse support member are constructed of frangible material adapted to selectively break into smaller pieces in response to application of a predetermined force to said flapper and said transverse support member.

17. The valve assembly of claim 16 , wherein said smaller pieces can be circulated out of said wellbore when broken.

18. The valve assembly of claim 15 , wherein said flapper and said transverse support member are constructed of dissolvable material.

19. The valve assembly of claim 18 , wherein said dissolvable flapper and said dissolvable transverse support member are adapted to substantially uncover said central flow bore after dissolving.

20. The valve assembly of claim 15 , wherein said hinge post is configured to be selectively received within a notch of an adjacent valve assembly disposed in said wellbore.

Assignments (5)
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Oct 10, 2019
From: DRILLING TOOLS INTERNATIONAL, INC.; DATA AUTOMATION TECHNOLOGY LLC; PREMIUM TOOLS LLC; STINGER OIL TOOLS LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 050709/0931 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 047645 FRAME: 0273. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 25, 2019
From: CAJUN PLUGS, LLC
To: PREMIUM TOOLS LLC
Reel/Frame 048142/0915 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 30, 2018
From: CAJUN PLUGS, LLC
To: PREMIUM TOOLS, LLC
Reel/Frame 047645/0273 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2018
From: GORDON, DANNY L.; PERRY, KENNY, JR.
To: ENGINEERED & ADVANCED SOLUTION TECHNOLOGIES, LLC
Reel/Frame 046411/0563 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2018
From: ENGINEERED & ADVANCED SOLUTION TECHNOLOGIES, LLC
To: CAJUN PLUGS, LLC
Reel/Frame 046411/0630 →
Continuity (2)
Provisional Application 62290512 · Feb 3, 2016
Related Publication 20170218722A1 · Aug 3, 2017