Multi-purpose gas separator unit
Inlet and outlet connections of a well manifold connect to integrated piping of a unitary vessel on a skid. The unitary vessel defines an interior separated into two chambers by a barrier. One chamber has a test inlet for well testing operation, and the other chamber has a production inlet for production operation. Each of the chambers is in communication with a gas outlet for gas, a water outlet for water, and a condensate outlet for condensate. Each of the chambers has a weir plate disposed in the chamber and separating the water outlet on a waterside of the weir plate from the condensate outlet on a condensate-side of the weir plate adjacent the barrier. During use, the second chamber can be isolated so well testing operation can be performed using the first chamber. Also, the first chamber can be isolated so production operation can be performed using the second chamber.
1. A multi-purpose gas separator apparatus, comprising:
a unitary vessel defining an interior, the vessel having a test inlet at a first end and having a production inlet at a second, opposite end;
a barrier disposed in the interior and sealing the interior into first and second chambers, the first chamber communicating with the test inlet and adapted for well testing operation, the second chamber communicating with the production inlet and adapted for production operation, the first chamber in communication with a first gas outlet of the vessel for gas, a first water outlet of the vessel for water, and a first condensate outlet of the vessel for condensate, the second chamber in communication with a second gas outlet of the vessel for gas, a second water outlet of the vessel for water, and a second condensate outlet of the vessel for condensate;
a first weir plate disposed in the first chamber and separating the first water outlet on a waterside of the first weir plate from the first condensate outlet on a condensate-side of the first weir plate adjacent the barrier; and
a second weir plate disposed in the second chamber and separating the second water outlet on a waterside of the second weir plate from the second condensate outlet on a condensate-side of the second weir plate adjacent the barrier.
2. The apparatus of claim 1 , further comprising an equalizing valve in communication between the first and second chambers of the vessel, the equalizing valve being operable to equalize the first and second chambers across the barrier.
3. The apparatus of claim 2 , wherein the equalizing valve equalizes the first and second chambers across the barrier based on a pressure differential between the inlets and outlets for the first and second chambers.
4. The apparatus of claim 1 , wherein the barrier comprises a plate welded in the interior of the vessel and sealing the first and second chambers from one another.
5. The apparatus of claim 1 , wherein the first chamber adapted for testing comprises:
a first level gage measuring an interface between water and oil on the waterside of the first weir plate; and
a second level gage measuring condensate on the condensate-side of the first weir plate.
6. The apparatus of claim 1 , wherein the first level gage comprises a magnetic level gage having a low level switch and a level controller, the level controller in operable communication with a level valve in fluid communication with the first water outlet of the first chamber.
7. The apparatus of claim 1 , wherein the second level gage comprises a magnetic level gage having a high level switch, a low level switch, and a level controller, the level controller in operable communication with a level valve in fluid communication with the first condensate outlet of the first chamber.
8. The apparatus of claim 1 , comprising a first flow sensor in operable communication with the first condensate outlet of the first chamber; and second flow sensor in operable communication with the first gas outlet of the first chamber; and a third flow sensor in operable communication with the first water outlet of the first chamber.
9. The apparatus of claim 1 , wherein the first and second chambers each comprise a temperature gage and a pressure gage.
10. The apparatus of claim 1 , wherein the second chamber adapted for production comprises:
a first level gage measuring an interface between water and oil on the waterside of the second weir plate; and
a second level gage measuring condensate on the condensate-side of the second weir plate.
11. The apparatus of claim 1 , wherein the first chamber defines a first volume less than a second volume of the second chamber.
12. The apparatus of claim 11 , wherein a first portion of the first volume on the condensate-side of the first weir plate is equivalent to a second portion of the second volume on the condensate-side of the second weir plate.
13. The apparatus of claim 1 , further comprising a relief arrangement communicating the first and second chambers to a vent.
14. The apparatus of claim 1 , further comprising a skid supporting the unitary vessel having the barrier, the first weir plate, and the send weir plate disposed therein and supporting integrated piping connected to the inlets and outlets of the unitary vessel.
15. The apparatus of claim 14 , wherein the integrated piping comprises a first connection end disposed at one end of the skid for the first and second condensate outlets combined, a second connection end disposed at the one end of the skid for the first and second water outlets combined, and a third connection end disposed at the one end of the skid for the first and second gas outlets combined.
16. The apparatus of claim 14 , wherein the integrated piping comprises a first connection end disposed at a side of the skid for the test inlet, and a second connection end disposed at the side of the skid for the production inlet.
17. The apparatus of claim 1 , further comprising a unitary control unit integrating dual controls of the apparatus for both testing and production operations.