Gear box with variably coupled oscillation and rotation for kneading machine
A gear box for a reciprocating kneader. A primary rotational gear is attached to a gear box primary shaft and rotates in concert therewith. A secondary rotational gear is engaged with the primary rotation gear and rotates therewith. A secondary shaft is attached to the secondary rotational gear and rotates therewith. A primary oscillation gear is attached to the gear box primary shaft and rotates therewith. A secondary oscillation gear is rotationally engaged with the primary oscillation gear and rotates on the secondary shaft. An eccentric is coupled to the secondary oscillation gear and rotates in concert therewith. A yoke is engaged with the eccentric and oscillates on an axis perpendicular to the secondary shaft in response to the lobe. The gearbox secondary shaft moves along its axis in concert with yoke oscillation. A housing is pivotally attached to the yoke and pivotally attached to a casing at a casing.
1. A process for kneading raw material in a kneader having a rotating screw with an axis of rotation within a cylindrical housing, said screw having a multiplicity of flights thereon intermeshed with stationary pins extending from said cylindrical housing, comprising the steps of: providing a source of rotation; rotating said screw by said source of rotation to move said raw material through said kneader such that said flights intermesh with said pins to knead said raw material; simultaneously reciprocating said screw from said source of rotation such that said flights pass between said pins both rotationally and translationally in a direction parallel to the axis of the screw; correlating said rotation and oscillation to prohibit contact between said flights and pins; said oscillation occurring at a rate of two or greater oscillations per rotation; said rate being invariant to the rotational speed of said screw.
2. The process according to claim 1 wherein the rate of oscillation per rotation is greater than two and a half oscillations per rotation.
3. The process according to claim 1 wherein the rate of oscillation per rotation is three.