IP Library Granted Patent US 9,797,370
Granted Patent B1
US 9,797,370 · App. 15/462,686 · Granted Oct 24, 2017

High torque wind turbine blade, turbine, and associated systems and methods

Inventors: Edward McMahon (San Diego, CA); Lauren Hoffman (San Diego, CA)
Assignee: Primo Wind, Inc.
F03D1/0633F03D1/0641F03D1/0658F03D9/25F05B2240/221F05B2240/60F05B2250/712F05B2280/4003
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Quick Facts
Patent No.
US 9,797,370
App. No.
15/462,686
Granted
Oct 24, 2017
Kind
B1
Abstract

A blade for a wind turbine can include an elongated and curved sheet having a curved root, a curved tip, a leading edge, and a trailing edge. The root and the tip can be rotated relative to each other such that the blade is twisted along its length. The root can include an edge having curved projections, the curved projections being distributed along a curvature of the root. A wind turbine can include a mounting element and a plurality of turbine blades. Each turbine blade can be attached to the mounting element closer to the trailing edge than to the leading edge such that an intersection of the leading edge and the root projects upstream from the wind turbine. A wind turbine generator assembly for converting wind into electrical energy can include a wind turbine and a generator. In addition, a support structure can support the wind turbine and generator.

Claims (44)

1. A wind turbine generator assembly for converting wind into electrical energy, the assembly comprising

a wind turbine; and

a generator configured to receive rotational force from the wind turbine and convert the rotational force to electrical energy; wherein

the wind turbine comprises a mounting element and a plurality of turbine blades attached to the mounting element; and wherein

at least one of the turbine blades comprises

a root, the root comprising a root edge positioned to face a rotational axis of the wind turbine,

a tip positioned opposite the root,

a leading edge spanning between the root and the tip along a length of the blade, the leading edge having a length greater than a length of the root and a length of the tip, and

a trailing edge positioned opposite the leading edge and spanning between the root and the tip along the length of the blade;

wherein the root edge further comprises a plurality of curved projections extending radially inwardly toward the rotational axis of the wind turbine.

2. The wind turbine generator assembly of claim 1 wherein the at least one of the turbine blades has a radius of curvature along its length forming a concave face oriented away from the mounting element.

3. The wind turbine generator assembly of claim 1 wherein the root and the tip are rotated relative to each other such that the at least one of the turbine blades is twisted along its length.

4. The wind turbine generator assembly of claim 1 wherein the mounting element comprises a mounting plate having a central region and a plurality of arms extending outwardly from the central region, wherein each turbine blade is supported by at least one of the plurality of arms.

5. The wind turbine generator assembly of claim 1 , further comprising a mounting flange configured to connect the mounting element to the generator, wherein at least one of the mounting flange or the mounting element comprises one or more nub elements configured to engage with one or more recesses on the other of the mounting flange or the mounting element.

6. The wind turbine generator assembly of claim 1 , further comprising a support structure configured to support the wind turbine and generator, the support structure comprising:

a shaft;

a first mounting assembly configured to receive a base of the shaft; and

a second mounting assembly configured to support an intermediate portion of the shaft.

7. The wind turbine generator assembly of claim 6 wherein at least one of the first mounting assembly or the second mounting assembly comprises a sleeve attached to a plate, the sleeve being configured to receive the shaft.

8. The wind turbine generator assembly of claim 1 wherein the at least one of the turbine blades comprises high density polyethylene (HDPE).

9. A wind turbine comprising a mounting element and a plurality of turbine blades, each turbine blade comprising:

a curved root positioned adjacent the mounting element,

a tip positioned opposite the root,

a leading edge spanning between the root and the tip along a length of the turbine blade, and

a trailing edge spanning between the root and the tip opposite the leading edge;

wherein

each turbine blade has a radius of curvature along its length to form a concave face oriented away from the mounting element, and

the root and the tip of each turbine blade are rotated relative to each other such that each turbine blade is twisted along its length; and wherein

each turbine blade is attached to the mounting element closer to the trailing edge of the turbine blade than to the leading edge of the turbine blade such that an intersection of the leading edge of each turbine blade and the root of each turbine blade projects upstream from the wind turbine; and wherein

the root comprises a root edge and a plurality of tubercles distributed along the entire root edge between the leading edge and the trailing edge.

10. The wind turbine of claim 9 wherein each turbine blade of the plurality of turbine blades at least partially overlaps another turbine blade of the plurality of turbine blades.

11. The wind turbine of claim 9 wherein each turbine blade comprises high density polyethylene (HDPE).

12. The wind turbine blade of claim 11 wherein each turbine blade further comprises one or more additive materials configured to inhibit UV radiation, stiffen the turbine blade, reduce brittleness, and/or color the turbine blade.

13. The wind turbine of claim 9 , further comprising a mounting flange configured to connect the mounting element to a shaft of a generator.

14. The wind turbine of claim 9 wherein the root and the tip are rotated relative to each other by a washout angle of between 16 and 20 degrees.

15. The wind turbine of claim 9 wherein each turbine blade is attached to the mounting element via a generally flat region of the turbine blade.

16. A blade for a wind turbine, the blade comprising:

an elongated and curved sheet having a curved root, a curved tip positioned opposite the root, a leading edge spanning between the root and the tip along a length of the blade, and a trailing edge spanning between the root and the tip opposite the leading edge; wherein

the root and the tip are rotated relative to each other such that the blade is twisted along its length, and wherein

the root comprises a root edge connecting the leading edge and the trailing edge, the root edge having a plurality of curved projections, the curved projections being distributed along a curvature of the root edge.

17. The blade of claim 16 wherein a region of the blade adjacent the trailing edge is generally flat.

18. The blade of claim 16 wherein the blade comprises one or more mounting holes configured to connect the blade to a mounting element.

19. The blade of claim 16 wherein the blade comprises high density polyethylene (HDPE).

20. The blade of claim 16 wherein the root and the tip are rotated relative to each other by a washout angle of between 16 and 20 degrees.

Assignments (4)
FORECLOSURE Recorded Aug 27, 2024
From: PRIMO ENERGY, INC.
To: PANETTA, BERNARD; VILLAREAL, MARCELA
Reel/Frame 068789/0900 →
SECURITY INTEREST Recorded Jun 12, 2023
From: PRIMO ENERGY, INC.
To: PANETTA, BERNARD; VILLAREAL, MARCELA
Reel/Frame 063926/0970 →
MERGER Recorded Apr 14, 2020
From: PRIMO WIND, INC.
To: PRIMO ENERGY, INC.
Reel/Frame 052394/0673 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2017
From: MCMAHON, EDWARD; HOFFMAN, LAUREN
To: PRIMO WIND, INC.
Reel/Frame 042042/0233 →