IP Library Granted Patent US 10,063,030
Granted Patent B2
US 10,063,030 · App. 15/463,672 · Granted Aug 28, 2018

Diode laser packages with flared laser oscillator waveguides

Inventors: David Martin Hemenway (Beaverton, OR); Manoj Kanskar (Portland, OR)
Assignee: nLIGHT, Inc.
H01S5/1014H01S5/026H01S5/02284H01S5/146H01S5/187H01S5/2036H01S5/4012H01S5/005H01S5/0071H01S5/1003H01S5/1203H01S5/141H01S5/16H01S5/4031H01S2301/166H01S2301/18
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Quick Facts
Patent No.
US 10,063,030
App. No.
15/463,672
Granted
Aug 28, 2018
Kind
B2
Abstract

A high brightness diode laser package includes a plurality of flared laser oscillator waveguides arranged on a stepped surface to emit respective laser beams in one or more emission directions, a plurality of optical components situated to receive the laser beams from the plurality of flared laser oscillator waveguides and to provide the beams in a closely packed relationship, and an optical fiber optically coupled to the closely packed beams for coupling the laser beams out of the diode laser package.

Claims (29)

1. A diode laser package, comprising:

a housing;

one or more flared laser oscillator waveguides each including a laterally index-guided gain region extending from a partial reflector facet towards a high reflector facet and arranged in the housing so as to emit respective laser beams from the respective partial reflector facets in respective emission directions; and

optical components situated to receive the emitted laser beams and to adjust at least one of a beam divergence, a beam to beam spacing, or one or more of the emission directions so as to direct the emitted laser beams out of the housing.

2. The diode laser package of claim 1 , wherein the optical components include one or more fast axis collimators respectively optically coupled to the one or more flared laser oscillator waveguides and situated to collimate a fast axis of the respective emitted laser beams that corresponds to a direction perpendicular to the lateral direction of the laterally index-guided gain region.

3. The diode laser package of claim 1 , wherein the optical components include one or more slow axis collimators respectively optically coupled to the one or more flared laser oscillator waveguides and situated to collimate a slow axis of the respective emitted laser beams that corresponds to the lateral direction of the laterally index-guided gain region.

4. The diode laser package of claim 1 , wherein the optical components include focusing optics situated to receive and focus the respective emitted laser beams.

5. The diode laser package of claim 4 , wherein the optical components include an optical fiber having a fiber input situated at a focus of the focusing optics so that the respective emitted laser beams are optically coupled into the optical fiber.

6. The diode laser package of claim 1 , wherein the optical components include one or more turning mirrors respectively situated to receive the emitted laser beams and to redirect the laser beams into a stack.

7. The diode laser package of claim 1 , further comprising at least one Bragg reflector situated to receive at least of the emitted laser beams and to direct a portion of the emitted laser beam to the gain region that emitted the emitted laser beam so as to lock a wavelength of the emitted laser beam.

8. The diode laser package of claim 1 , wherein at least one of the one or more flared laser oscillator waveguides comprises:

a high reflector, corresponding to the high reflector facet, that supports multiple optical modes in a lateral direction across a high reflector width;

a partial reflector, corresponding to the partial reflector facet, that is wider than the high reflector width; and

a semiconductor gain medium, corresponding to the laterally index-guided gain region, that extends between the high reflector and the partial reflector and that is index-guided in the lateral direction adjacent to the partial reflector.

9. The diode laser package of claim 1 , wherein at least one of the laterally index-guided gain regions of the one or more flared laser oscillator waveguides has a width that varies non-linearly with respect to at least a portion of a length extending between the high reflector facet and partial reflector facet.

10. The diode laser package of claim 1 , wherein the one or more flared laser oscillator waveguides each includes a flared contact region corresponding to an area of the laterally index-guided gain region.

11. The diode laser package of claim 1 , wherein at least two of the one or more flared laser oscillator waveguides are arranged to emit their respective laser beams at different heights based on a stepped surface height difference in a height direction that corresponds to a semiconductor growth direction of the at least two flared laser oscillator waveguides.

12. The diode laser package of claim 1 , wherein the optical components include a polarization multiplexer situated to multiplex at least two of the emitted laser beams so as to form overlap or adjacently arrange the at least two emitted laser beams to propagate in a common direction.

13. The diode laser package of claim 1 , wherein an optical power of the emitted laser beams directed out of the housing is at least 20 watts.

14. A laser, comprising:

a high reflector that supports multiple optical modes in a lateral direction across a high reflector width;

a partial reflector wider than the high reflector width; and

a semiconductor gain medium that extends between the high reflector and the partial reflector and that is index-guided in the lateral direction adjacent to the partial reflector.

15. The laser of claim 14 , wherein the difference between the partial reflector width and the high reflector width defines a flared current injection region.

16. The laser of claim 14 , wherein a width of the semiconductor gain medium varies linearly with respect to position along a length of the semiconductor gain medium.

17. The laser of claim 14 , wherein a width of the semiconductor gain medium varies non-linearly with respect to position along a length of the semiconductor gain medium.

18. The laser of claim 14 , wherein different length portions along a length of the semiconductor gain medium have different variations of width with respect to position along the length of the semiconductor gain medium.

19. The laser of claim 14 , further comprising a ridge shape semiconductor structure situated adjacent to the semiconductor gain medium and extending along a length of the semiconductor gain medium.

20. The laser of claim 14 , further comprising a flared electrical contact extending over an area that corresponds to the semiconductor gain medium extending between the high reflector and the partial reflector.

Assignments (5)
SECURITY INTEREST Recorded Oct 23, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 047291/0833 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2018
From: HEMENWAY, DAVID MARTIN; KANSKAR, MANOJ
To: NLIGHT PHOTONICS CORPORATION
Reel/Frame 045551/0910 →
CHANGE OF NAME Recorded Apr 16, 2018
From: NLIGHT PHOTONICS CORPORATION
To: NLIGHT, INC.
Reel/Frame 045949/0745 →
SECURITY INTEREST Recorded Mar 22, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 045676/0366 →
SECURITY INTEREST Recorded Jan 8, 2018
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 045019/0370 →
Continuity (5)
Continuation 14938199 · Nov 11, 2015
Continuation 14249276 · Apr 9, 2014
Continuation In Part 14011661 · Aug 27, 2013
Provisional Application 61810261 · Apr 9, 2013
Related Publication 20170288364A1 · Oct 5, 2017