IP Library Granted Patent US 9,982,523
Granted Patent B2
US 9,982,523 · App. 15/464,939 · Granted May 29, 2018

Hydraulic fracturing system and method

Inventors: Jordan Ciezobka (Addison, IL); Debotyam Maity (Des Plaines, IL)
Assignee: GAS TECHNOLOGY INSTITUTE
E21B43/26E21B49/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,982,523
App. No.
15/464,939
Granted
May 29, 2018
Kind
B2
Abstract

A hydraulic fracturing system and method for enhancing effective permeability of earth formations to increase hydrocarbon production, enhance operation efficiency by reducing fluid entry friction due to tortuosity and perforation, and to open perforations that are either unopened or not effective using traditional techniques, by varying a pump rate and/or a flow rate to a wellbore.

Claims (41)

1. A method of hydraulic fracturing to create a number of additional open perforations in an earth formation having a total number of perforations, the method comprising:

a. pumping a fracturing fluid into the earth formation at a first pressure (P 1 ) and a first flow rate (Q 1 );

b. pumping the fracturing fluid into the earth formation at a second pressure (P 2 ) and a second flow rate (Q 2 ) to introduce a change of flow rate into the earth formation for a period of time, where the second flow rate (Q 2 ) is significantly reduced as compared to the first flow rate (Q 1 );

c. return pumping of the fracturing fluid into the earth formation at the first flow rate, where the flow rate on said return of the pumping is designated (Q R ), and identifying a pumping pressure (P R ) associated with the flow rate on said return of the pumping (Q R ); and

d. calculating the number of additional open perforations and a total number of open perforations in the earth formation.

2. The method of claim 1 additionally comprising:

repeating steps b, c, and d.

3. The method of claim 2 wherein the pressure and flow rate of the fracturing fluid in repeated step b are different from the pressure and flow rate of the fracturing fluid in initial step b.

4. The method of claim 2 wherein the pressure and flow rate of the fracturing fluid in repeated step b are unchanged from the pressure and flow rate of the fracturing fluid in initial step b.

5. The method of claim 2 wherein steps b, c, and d are repeated until such time as wherein, in successive iterations, the number of additional open perforations decreases and the total number of open perforations is at least 90% of the total number of perforations.

6. The method of claim 2 wherein, in successive iterations, the number of additional open perforations decreases and the total number of open perforations is no more than 75% of the total number of perforations, the method additionally comprises, in the next iteration, aggressive altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said aggressive altering of flow rate comprises employing a Q 2 /Q 1 ratio of less than 40%; wherein said aggressive altering of duration comprises employing a duration of less than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said aggressive altering of frequency comprises employing more than one cycle per minute.

7. The method of claim 2 wherein, in successive iterations, the number of additional open perforations increases or remains unchanged and the total number of open perforations is more than 75% of the total number of perforations, the method additionally comprises, in the next iteration, conservative altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said conservative altering of flow rate comprises employing a Q 2 /Q 1 ratio of greater than 40%; wherein said conservative altering of duration comprises employing a duration of greater than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said conservative altering of frequency comprises employing less than one cycle per minute.

8. The method of claim 2 wherein, in successive iterations, the number of additional open perforations increases and the total number of open perforations decreases or remains unchanged, the method additionally comprises, in the next iteration, applying the fracturing fluid operation parameters of the preceding iteration.

9. The method of claim 1 additionally comprising:

calculating an uncertainty value for at least one of the number of additional open perforations and the total number of open perforations in the earth formation.

10. The method of claim 9 wherein the uncertainty value is greater than 5% and less than 15%, the method additionally comprises repeating steps b, c, and d without altering fracturing fluid operation parameters of flow rate, duration, and frequency.

11. The method of claim 9 wherein the uncertainty value is at least 15%, the method additionally comprises repeating steps b, c, and d with a conservative altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said conservative altering of flow rate comprises employing a Q 2 /Q 1 ratio of greater than 40%; wherein said conservative altering of duration comprises employing a duration of greater than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said conservative altering of frequency comprises employing less than one cycle per minute.

12. A method of hydraulic fracturing to create a number of additional open perforations in an earth formation, the method comprising:

a. pumping a fracturing fluid into the earth formation at a first pressure (P 1 ) and a first flow rate (Q 1 );

b. pumping the fracturing fluid into the earth formation at a second pressure (P 2 ) and a second flow rate (Q 2 ) to introduce a change of flow rate into the earth formation for a period of time, where the second flow rate (Q 2 ) is significantly reduced as compared to the first flow rate (Q 1 );

c. return pumping of the fracturing fluid into the earth formation at the first flow rate, (where the flow rate on said return of the pumping is designated (Q R ), and identifying a pumping pressure (P R ) associated with the flow rate on said return of the pumping (Q R ); and

d. comparing the pumping pressure associated with return to the first flow rate (P R ) with the first pressure (P 1 ) and correspondingly adjusting at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency.

13. The method of claim 12 wherein steps b, c and d are repeated a plurality of iterations.

14. The method of claim 13 wherein, in successive iterations, P R >P 1 and Q R =Q 1 , the method additionally comprises, in the next iteration, aggressive altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said aggressive altering of flow rate comprises employing a Q 2 /Q 1 ratio of less than 40%; wherein said aggressive altering of duration comprises employing a duration of less than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said aggressive altering of frequency comprises employing more than one cycle per minute.

15. The method of claim 14 additionally comprising:

calculating a total number of open perforations in the earth formation.

16. A method of hydraulic fracturing to create a number of additional open perforations in an earth formation, the method comprising:

a. pumping a fracturing fluid into the earth formation at a first pressure (P 1 ) and a first flow rate (Q 1 );

b. pumping the fracturing fluid into the earth formation at a second pressure (P 2 ) and a second flow rate (Q 2 ) to introduce a change of flow rate into the earth formation for a period of time, where the second flow rate (Q 2 ) is significantly reduced as compared to the first flow rate (Q 1 );

c. return pumping of the fracturing fluid into the earth formation at the first flow rate, (where the flow rate on said return of the pumping is designated (Q R ), and identifying a pumping pressure (P R ) associated with return to the first flow rate (Q R ); and

d. comparing the pumping pressure associated with return to the first flow rate (P R ) with the first pressure (P 1 ) to determine one or more of: number of open perforations originally in the earth formation and the number of additional open perforations resulting from the hydraulic fracturing.

17. The method of claim 16 wherein in step d the number of additional open perforations resulting from the hydraulic fracturing is determined and said method additionally comprises:

repeating steps b-d employing a new second flow rate different than the original second flow rate;

comparing the number of additional open perforations resulting from the original second flow rate with the number of additional open perforations resulting from the new second flow rate; and

comparing the number of perforations after application of the new second flow rate with the number of open perforations after application of the flow rate in a previous iteration.

18. The method of claim 17 wherein steps b-d are repeated until such time as wherein, in successive iterations, the number of additional open perforations decreases and the total number of open perforations increases.

19. The method of claim 17 wherein, in successive iterations, the number of additional open perforations decreases and the total number of open perforations decreases, the method additionally comprises, in the next iteration, aggressive altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said aggressive altering of flow rate comprises employing a Q 2 /Q 1 ratio of less than 40%; wherein said aggressive altering of duration comprises employing a duration of less than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said aggressive altering of frequency comprises employing more than one cycle per minute.

20. The method of claim 17 wherein, in successive iterations, the number of additional open perforations increases, the method additionally comprises, in the next iteration, conservative altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said conservative altering of flow rate comprises employing a Q 2 /Q 1 ratio of greater than 40%; wherein said conservative altering of duration comprises employing a duration of greater than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said conservative altering of frequency comprises employing less than one cycle per minute.

21. The method of claim 17 wherein, in successive iterations, the total number of open perforations increases, the method additionally comprises, in the next iteration, conservative altering of at least one fracturing fluid operation parameter selected from the group of flow rate, duration, and frequency, wherein said conservative altering of flow rate comprises employing a Q 2 /Q 1 ratio of greater than 40%; wherein said conservative altering of duration comprises employing a duration of greater than 20 seconds between when Q 1 is changed and when Q R is achieved; and wherein said conservative altering of frequency comprises employing less than one cycle per minute.

22. The method of claim 17 additionally comprising:

calculating an uncertainty value for the calculated number of open perforations.

Assignments (3)
CONFIRMATORY LICENSE Recorded Dec 30, 2021
From: GAS TECHNOLOGIES INSTITUTE
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 058506/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2019
From: SALEHI, IRAJ
To: GAS TECHNOLOGY INSTITUTE
Reel/Frame 048556/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2017
From: CIEZOBKA, JORDAN; MAITY, DEBOTYAM
To: GAS TECHNOLOGY INSTITUTE
Reel/Frame 042103/0683 →
Continuity (5)
Continuation In Part 15445044 · Feb 28, 2017
Continuation 14469065 · Aug 26, 2014
Provisional Application 62311127 · Mar 21, 2016
Provisional Application 62339233 · May 20, 2016
Related Publication 20170226838A1 · Aug 10, 2017