IP Library Granted Patent US 10,502,482
Granted Patent B2
US 10,502,482 · App. 15/465,634 · Granted Dec 10, 2019

Method for the production of liquefied natural gas

Inventors: Daniel L. Ohart (Waverly, NY); Gregory W. Yonker (Lawrenceville, PA)
Assignee: DRESSER-RAND COMPANY
F25J1/0022F25J1/0037F25J1/0045F25J1/0052F25J1/0208F25J1/0227F25J1/0242F25J1/0284F25J1/0288F25J1/0292H02K7/1815F25J2205/60F25J2220/66F25J2270/906
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Quick Facts
Patent No.
US 10,502,482
App. No.
15/465,634
Granted
Dec 10, 2019
Kind
B2
Abstract

A system and method for producing liquefied natural gas are provided. The method may include compressing a process stream containing natural gas in a compression assembly to produce a compressed process stream. The method may also include removing non-hydrocarbons from the compressed process stream in a separator, and cooling the compressed process stream with a cooling assembly to thereby produce a cooled, compressed process stream containing natural gas in a supercritical state. The method may further include expanding a first portion and a second portion of the natural gas from the cooled, compressed process stream in a first expansion element and a second expansion element to generate a first refrigeration stream and a second refrigeration stream, respectively. The method may further include cooling the natural gas in the cooled, compressed process stream to a supercritical state with the first and second refrigeration streams to thereby produce the liquefied natural gas.

Claims (44)

1. A method for producing liquefied natural gas, comprising:

compressing a process stream containing natural gas from a natural gas source in a compression assembly fluidly coupled with the natural gas source to product a compressed process stream;

removing one or more non-hydrocarbons from the compressed process stream in a separator fluidly coupled with the compression assembly;

cooling the compressed process stream with a cooling assembly fluidly coupled with the compression assembly, thereby producing a cooled, compressed process stream containing the natural gas in a supercritical state;

expanding a first portion of the natural gas in the cooled, compressed process stream in a first expansion element to generate a first refrigeration stream;

expanding a second portion of the natural gas in the cooled, compressed process stream in a second expansion element to generate a second refrigeration stream;

cooling at least a portion of the natural gas in the cooled, compressed process stream to a subcritical state with the first refrigeration stream and the second stream, thereby producing the liquefied natural gas;

feeding the first refrigeration stream to the compression assembly as a first recycle stream; and

combining the compressed first recycle stream with the compressed process stream downstream from the separator;

feeding the second refrigeration stream to the compression assembly as a second recycle stream; and

combining the compressed second recycle stream with the process stream upstream of the separator.

2. The method of claim 1 , wherein the second expansion element is an expansion valve.

3. The method of claim 1 , wherein the first expansion element is a turbo-expander.

4. The method of claim 3 , further comprising:

expanding the first portion of the cooled, compressed process stream in the turbo-expander to generate mechanical energy; and

driving a compressor coupled with the turbo-expander with the mechanical energy to compress the first recycle stream.

5. The method of claim 1 , wherein cooling the at least a portion of the natural gas in the cooled, compressed process stream to the subcritical state with the first refrigeration stream and the second refrigeration stream comprises:

cooling the at least a portion of the natural gas in the cooled, compressed process stream in a first heat exchanger with the first refrigeration stream; and

cooling the at least a portion of the natural gas in the cooled, compressed process stream in a second heat exchanger with the second refrigeration stream.

6. The method of claim 1 , wherein the cooling assembly includes a mechanical chiller configured to receive and be driven by electrical energy.

7. The method of claim 1 , wherein compressing the process stream in the compression assembly comprises:

generating heat from the compression of the process stream; and

absorbing at least a portion of the heat generated from the compression of the process stream with a cooler of the compression assembly.

8. The method of claim 1 , wherein removing the one or more non-hydrocarbons from the compressed process stream in the separator comprises removing water and carbon dioxide from the natural gas in the separator at a pressure greater than about 1,000 kPa.

9. A method for producing liquefied natural gas, comprising:

compressing natural gas from a natural gas source in a compression assembly fluidly coupled with the natural gas source;

removing water and carbon dioxide from the natural gas in a separator fluidly coupled with the compression assembly;

cooling the natural gas to supercritical natural gas with a mechanical chiller configured to receive and be drive by electrical energy;

expanding a first portion of the supercritical natural gas in a first expansion element to generate a first refrigeration stream;

expanding a second portion of the supercritical natural gas in a second expansion element to generate a second refrigeration stream; and

cooling the remaining supercritical natural gas to subcritical natural gas with the first refrigeration stream and the second refrigeration stream, thereby producing the liquefied natural gas;

feeding the first refrigeration stream to the compression assembly as a first recycle stream;

combining the compressed first recycle stream with the natural gas downstream from the separator;

feeding the second refrigeration stream to the compression assembly as a second recycle stream; and

combining the compressed second recycle stream with the natural gas upstream of the separator.

10. The method of claim 9 , wherein the first expansion element is a turbo-expander, and the second expansion element is an expansion valve.

11. The method of claim 9 , further comprising removing water and carbon dioxide from the natural gas in the separator at a pressure greater than about 1,000 kPa.

12. The method of claim 9 , further comprising:

combusting a portion of the natural gas from the natural gas source in an internal combustion engine to produce mechanical energy;

generating the electrical energy in a generator operatively coupled with the internal combustion engine; and

directing at least a portion of the electrical energy to the mechanical chiller.

13. The method of claim 9 , wherein cooling the remaining supercritical natural gas to the subcritical natural gas with the first refrigeration stream and the second refrigeration stream comprises:

cooling the remaining supercritical natural gas with the first refrigeration stream in a first heat exchanger; and

cooling the remaining supercritical natural gas with the second refrigeration stream in a second heat exchanger.

Assignments (2)
MERGER Recorded Mar 6, 2023
From: DRESSER-RAND COMPANY
To: SIEMENS ENERGY, INC.
Reel/Frame 062886/0227 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 22, 2017
From: OHART, DANIEL L.; YONKER, GREGORY W.
To: DRESSER-RAND COMPANY
Reel/Frame 041671/0221 →
Continuity (3)
Division 14566119 · Dec 10, 2014
Provisional Application 61932668 · Jan 28, 2014
Related Publication 20170191749A1 · Jul 6, 2017