IP Library Granted Patent US 9,960,426
Granted Patent B2
US 9,960,426 · App. 15/470,337 · Granted May 1, 2018

Electrode material for lithium-ion secondary battery, method for manufacturing same, electrode for lithium-ion secondary battery, and lithium-ion secondary battery

Inventors: Hirofumi Yasumiishi (Tokyo, JP); Ryuuta Yamaya (Tokyo, JP)
Assignee: SUMITOMO OSAKA CEMENT CO., LTD.
H01M4/5825H01M4/0402H01M4/0471H01M4/136H01M4/1397H01M4/366H01M4/625H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 9,960,426
App. No.
15/470,337
Granted
May 1, 2018
Kind
B2
Abstract

An electrode material for a lithium-ion secondary battery of the present invention is secondary particles including inorganic particles represented by General Formula LiFe x Mn 1-x-y M y PO 4 and a carbonaceous film coating surfaces of the inorganic particles, in which an amount of carbon is 0.5% by mass to 2.5% by mass, a specific surface area is 10 m 2 /g to 20 m 2 /g, a first particle diameter (D90(a)) at which a cumulative volume percentage of a particle size distribution of secondary particles is 90% before an ultrasonic treatment is 20 mm to 40 mm, a second particle diameter (D90(b)) at which the cumulative volume percentage of the particle size distribution of the secondary particles is 90% after the ultrasonic treatment is 10 mm to 15 mm, and a ratio (D90(b)/D90(a)) of the second particle diameter (D90(b)) to the first particle diameter (D90(a)) is 0.3 to 0.5.

Claims (21)

1. An electrode material for a lithium-ion secondary battery which is secondary particles including: inorganic particles represented by General Formula LiFe x Mn 1-x-y M y PO 4 , wherein M represents at least one element selected from Mg, Ca, Co, Sr, Ba, Ti, Zn, B, Al, Ga, In, Si, Ge, and rare earth elements, 0.05≤x≤1.0, 0≤y≤0.14, and 0≤1−x−y; and a carbonaceous film that coats surfaces of the inorganic particles,

wherein an amount of carbon is 0.5% by mass to 2.5% by mass,

a specific surface area is 10 m 2 /g to 20 m 2 /g,

a first particle diameter (D90(a)) at which a cumulative volume percentage of a particle size distribution of secondary particles is 90% before an ultrasonic treatment is 20 μm to 40 μm,

a second particle diameter (D90(b)) at which the cumulative volume percentage of the particle size distribution of the secondary particles is 90% after the ultrasonic treatment is 10 μm to 15 μm,

a ratio (D90(b)/D90(a)) of the second particle diameter (D90(b)) to the first particle diameter (D90(a)) is 0.3 to 0.5 and

the ultrasonic treatment is carried out by a following method under a condition of the ultrasonic treatment shown below:

the ultrasonic treatment is carried out in an ultrasonic dispersion step in a circulation system of a laser diffraction and scattering particle size distribution analyzer LA-950V2 manufactured by Horiba Ltd;

wherein an ultrasonic intensity in the step is controlled using a software, the ultrasonic treatment is carried out with an intensity, wherein an intensity of the analyzer is capable of setting in a range of 0 to 7, set to 7, a power is set to 30 W, a frequency is set to 20 kHz, and a ultrasonic treatment time is set to 20 seconds excluding a time for a particle size distribution measurement: and the particle size distribution is measured with 50 g of water and the 1 mg of secondary particles injected into a sample injection opening.

2. The electrode material for a lithium-ion secondary battery according to claim 1 ,

wherein N-methyl-2-pyrrolidone is used as a solvent, and a traverse relaxation time measured using a nuclear magnetic resonance method is 40 ms to 400 ms, and the traverse relaxation time is measured by a following method under a condition shown below: 0.01 g of the electrode material for a lithium-ion secondary battery is weighed in a screw tube having a capacity of 30 mL, 10 g of N-methyl-2-pyrrolidone is added to the screw tube, and then an ultrasonic treatment is carried out for five minutes using an ultrasonic cleaning machine, thereby preparing a dispersion liquid including the electrode material for a lithium-ion secondary battery; the dispersion liquid is collected into an NMR tube, and the traverse relaxation time of the electrode material for a lithium-ion secondary battery is measured using a nuclear magnetic resonance device.

3. An electrode for a lithium-ion secondary battery comprising:

the electrode material for a lithium-ion secondary battery according to claim 1 .

4. A lithium-ion secondary battery comprising:

a cathode;

an anode; and

a non-aqueous electrolyte,

wherein the cathode is the electrode for a lithium-ion secondary battery according to claim 3 .

5. A method for manufacturing the electrode material for a lithium-ion secondary battery according to claim 1 , the method comprising:

a step of synthesizing LiFe x Mn 1-x-y M y PO 4 particles under pressure by heating raw material slurry α obtained by mixing an Li source, a Fe source, an Mn source, a P source, and an M source with a solvent including water as a main component; and

a step of coating surfaces of the LiFe x Mn 1-x-y M y PO 4 particles with a carbonaceous film by drying raw material slurry β formed by dispersing the LiFe x Mn 1-x-y M y PO 4 particles in a water solvent including a carbon source so as to granulate the slurry, then, preliminarily calcinating the granulated body so as to pulverize the granulated body, and then heating the pulverized body.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2022
From: SUMITOMO OSAKA CEMENT CO., LTD.
To: SUMITOMO METAL MINING CO., LTD.
Reel/Frame 060256/0348 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2017
From: YASUMIISHI, HIROFUMI; YAMAYA, RYUUTA
To: SUMITOMO OSAKA CEMENT CO., LTD.
Reel/Frame 041754/0812 →
Priority Claims (1)
JP 2016-192875 · Sep 30, 2016 · national
Continuity (1)
Related Publication 20180097232A1 · Apr 5, 2018