IP Library Granted Patent US 11,205,537
Granted Patent B2
US 11,205,537 · App. 15/482,164 · Granted Dec 21, 2021

Magnetic component, resonant electrical circuit, electrical converter and electrical system

Inventor: Gang Yang (Courbevoie, FR)
Assignee: VALEO SIEMENS EAUTOMOTIVE FRANCE SAS
H01F27/24B60R16/033H01F3/10H01F27/2823H02M3/24H01F3/14H01F2003/103
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Quick Facts
Patent No.
US 11,205,537
App. No.
15/482,164
Granted
Dec 21, 2021
Kind
B2
Abstract

The magnetic component comprises: a magnetic core comprising an E-shaped lower part, an E-shaped upper part and an I-shaped central part closing both the lower part and the upper part such that the lower part and the central part define two lower magnetic circuits and the upper part and the central part define two upper magnetic circuits; a first coil and a second coil wound around a central branch of the lower part to be coupled to one another; a third coil wound around a central branch of the upper part, the third coil being connected in series with the second coil. The central part has a reluctance lower than both that of the lower part along each lower magnetic circuit and that of the upper part along each upper magnetic circuit.

Claims (81)

1. An electrical converter, comprising:

a voltage generator designed to provide a variable voltage from a direct voltage,

a resonant electrical circuit for providing an alternating current from the variable voltage, the resonant electrical circuit comprising:

a magnetic component comprising:

a magnetic core comprising an E-shaped lower part, an E-shaped upper part and an I-shaped central part closing both the lower part and the upper part so that the lower part and the central part define two lower magnetic circuits and the upper part and the central part define two upper magnetic circuits, wherein the lower part and the upper part of the magnetic core are made with a material having a maximum relative permeability below 100, while the central part is made with a material having a maximum relative permeability above 100,

a first coil and a second coil wound around a central branch of the lower part to be coupled to one another,

a third coil wound around a central branch of the upper part, the third coil being connected in series with the second coil,

the central part having a reluctance lower than both that of the lower part along each lower magnetic circuit and that of the upper part along each upper magnetic circuit, and

a capacitance connected in series with the second coil and the third coil, and

a rectifier designed to provide a direct voltage to an electrical charge from the alternating current, the rectifier comprising:

a smoothing capacitance configured to be connected in parallel with the electrical charge, and

a diode bridge having inputs connected to both ends of the first coil and its output connected to the terminals of the smoothing capacitance.

2. The electrical converter according to claim 1 , wherein the upper part comprises a first air gap.

3. The electrical converter according to claim 2 , wherein the central branch of the upper part comprises the first air gap.

4. The electrical converter according to claim 2 , wherein the central branch of the upper part comprises a bar, one end of which stops at a distance from the central part so as to form the first air gap.

5. The electrical converter according to claim 2 , wherein the lower part comprises a second air gap.

6. The electrical converter according to claim 5 , wherein the central branch of the lower part comprises the second air gap.

7. The electrical converter according to claim 6 , wherein the central branch of the lower part comprises two aligned bars having ends opposite one another, separated from one another so as to form the second air gap.

8. The electrical converter according to claim 1 , wherein the central branch of the lower part and the central branch of the upper part have no air gap.

9. The electrical converter according to claim 1 , wherein the central part is made with a material having a maximum relative permeability above 1000.

10. The electrical converter according to claim 1 , wherein the first and second coils have respective self-inductances L 1 , L 2 and are coupled to one another so as to have a non-zero mutual inductance M, connected to the self-inductances L 1 and L 2 by a coupling coefficient k:

k

=

M

L

1

·

L

2

the coupling coefficient k being greater than or equal to 0.9.

11. The electrical converter according to claim 1 , wherein the magnetic core has an axial symmetry relative to a vertical axis centered on the central branches of the upper and lower parts.

12. The electrical converter according to claim 1 , comprising three E-shaped mechanical pieces each having a transverse bar from which two side bars and a central bar originate,

wherein the two first mechanical pieces are assembled across from one another such that their side and central bars are respectively aligned, these two first mechanical pieces forming the lower and central parts of the magnetic core, the central part being formed by the transverse bar of one of these two mechanical pieces, and

wherein the third mechanical piece is assembled against the transverse bar forming the central part so as to form the upper part of the magnetic core.

13. The electrical converter according to claim 1 , wherein the first and second coils have respective self-inductances L 1 , L 2 and are coupled to one another so as to have a non-zero mutual inductance M, connected to the self-inductances L 1 and L 2 by a coupling coefficient k:

k

=

M

L

1

·

L

2

the coupling coefficient k being greater than or equal to 0.95.

14. The electrical converter according to claim 1 , wherein the first and second coils have respective self-inductances L 1 , L 2 and are coupled to one another so as to have a non-zero mutual inductance M, connected to the self-inductances L 1 and L 2 by a coupling coefficient k:

k

=

M

L

1

·

L

2

the coupling coefficient k being greater than or equal to 0.99.

15. An electrical system comprising:

a voltage source comprising a motor vehicle battery,

an electrical charge including electrical motor vehicle accessories, and

an electrical converter between the voltage source and the electrical charge, the electrical converter, comprising:

a voltage generator designed to provide a variable voltage from a direct voltage,

a resonant electrical circuit for providing an alternating current from the variable voltage, the resonant electrical circuit comprising:

a magnetic component comprising:

a magnetic core comprising an E-shaped lower part, an E-shaped upper part and an I-shaped central part closing both the lower part and the upper part so that the lower part and the central part define two lower magnetic circuits and the upper part and the central part define two upper magnetic circuits, wherein the lower part and the upper part of the magnetic core are made with a material having a maximum relative permeability below 100, while the central part is made with a material having a maximum relative permeability above 100,

a first coil and a second coil wound around a central branch of the lower part to be coupled to one another,

a third coil wound around a central branch of the upper part, the third coil being connected in series with the second coil,

the central part having a reluctance lower than both that of the lower part along each lower magnetic circuit and that of the upper part along each upper magnetic circuit, and

a capacitance connected in series with the second coil and the third coil, and

a rectifier designed to provide a direct voltage to an electrical charge from the alternating current, the rectifier comprising:

a smoothing capacitance configured to be connected in parallel with the electrical charge, and

a diode bridge having inputs connected to both ends of the first coil and its output to the terminals of the smoothing capacitance.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2019
From: VALEO SYSTEMES DE CONTROLE MOTEUR SASU
To: VALEO SIEMENS EAUTOMOTIVE FRANCE SAS
Reel/Frame 048512/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2017
From: YANG, GANG
To: VALEO SYSTEMES DE CONTROLE MOTEUR
Reel/Frame 042689/0214 →
Priority Claims (1)
FR 1653154 · Apr 8, 2016 · national
Continuity (1)
Related Publication 20170294259A1 · Oct 12, 2017