IP Library Granted Patent US 9,991,098
Granted Patent B2
US 9,991,098 · App. 15/484,072 · Granted Jun 5, 2018

Toroidal plasma abatement apparatus and method

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Quick Facts
Patent No.
US 9,991,098
App. No.
15/484,072
Granted
Jun 5, 2018
Kind
B2
Abstract

An apparatus for abatement of gases is provided. The apparatus includes a toroidal plasma chamber having a plurality of inlets and an outlet, and at least one chamber wall. One or more magnetic cores are disposed relative to the toroidal plasma chamber. The plasma chamber confines a toroidal plasma. A second gas inlet is positioned on the toroidal plasma chamber between a first gas inlet and the gas outlet at a distance d from the gas outlet, such that a toroidal plasma channel volume between the first gas inlet and the second gas inlet in the is substantially filled by the inert gas, the distance d based on a desired residence time of the gas to be abated.

Claims (14)

1. An apparatus for abatement of gases, the apparatus comprising:

a plasma source having a gas inlet directing a gas to be abated into the plasma source, a gas outlet, and at least one chamber wall for containing the gas;

a toroidal plasma channel oriented along a plane extending through the plasma source, wherein the gas inlet is positioned on the plasma source such that the gas to be abated is directed into the plasma source along a gas flow path perpendicular to the plane, the toroidal plasma channel having a toroidal plasma channel inlet portion, a main toroidal plasma channel portion, and a toroidal plasma channel outlet portion, the toroidal plasma channel inlet portion and the toroidal plasma channel outlet portion each having a width that is less than a width W of the main toroidal plasma channel portion;

one or more magnetic cores disposed relative to the toroidal plasma channel such that the toroidal plasma channel passes through each of the one or more magnetic cores; and

a primary winding coupled to the one or more magnetic cores,

the plasma source configured to generate a toroidal plasma along the plane extending through the plasma source and confined in the toroidal plasma channel.

2. The apparatus of claim 1 , wherein the width W of the main toroidal plasma channel portion is approximately equal to a cross-sectional radius of the toroidal plasma.

3. The apparatus of claim 1 , wherein the gas inlet comprises a curved portion that reduces friction and drag of the gas to be abated flowing into the toroidal plasma channel.

4. The apparatus of claim 3 , wherein the curved portion of the gas inlet is spherically blunted cone.

5. The apparatus of claim 1 , wherein a major diameter of the toroidal plasma channel is greater than or equal to a diameter of the gas inlet.

6. The apparatus of claim 5 , wherein the diameter of the gas inlet is between approximately 1 and 10 inches.

7. The apparatus of claim 1 , wherein the gas to be abated is mixed with one or more reactant gases prior to entering the toroidal plasma channel.

8. The apparatus of claim 1 , wherein the toroidal plasma channel comprises at least one metal layer to shield the toroidal plasma from electrostatic coupling.

9. The apparatus of claim 1 , wherein one or more dielectric gaps are positioned along the toroidal plasma channel to prevent an induced electric current from flowing in the toroidal plasma channel.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 063009/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 062739/0001 →
SECURITY INTEREST Recorded Aug 19, 2022
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061572/0069 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE U.S. PATENT NO.7,919,646 PREVIOUSLY RECORDED ON REEL 048211 FRAME 0312. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT (ABL). Recorded Jan 14, 2021
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 055668/0687 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2019
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
Reel/Frame 048224/0939 →
PATENT SECURITY AGREEMENT (ABL) Recorded Feb 1, 2019
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 048211/0312 →
ABL SECURITY AGREEMENT Recorded Nov 15, 2017
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 044455/0506 →
TERM LOAN SECURITY AGREEMENT Recorded Nov 15, 2017
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 044455/0355 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2017
From: CHEN, XING; POKIDOV, ILYA; TIAN, FENG; TRAN, KEN; LAM, DAVID; WENZEL, KEVIN W.
To: MKS INSTRUMENTS, INC.
Reel/Frame 042092/0271 →