IP Library Granted Patent US 10,461,592
Granted Patent B2
US 10,461,592 · App. 15/487,411 · Granted Oct 29, 2019

Electric machine

Inventors: James Brent Klassen (Surrey, CA); Damian Spasov (Port Moody, CA); Bradley Christopher Pope (Langley, CA)
Assignee: GENESIS ROBOTICS & MOTION TECHNOLOGIES CANADA, ULC
H02K1/20B25J9/0009B25J9/12B25J15/0009B25J15/0233B25J15/08B25J17/00B25J19/0029H02K1/02H02K1/06H02K1/08H02K1/14H02K1/16H02K1/24H02K1/27H02K1/274H02K1/278H02K1/2773H02K1/2793H02K1/32H02K3/04H02K3/12H02K3/24H02K3/26H02K5/04H02K5/16H02K5/18H02K7/08H02K9/005H02K9/02H02K9/19H02K15/04H02K16/04H02K19/10H02K21/00H02K21/14H02K21/22H02K21/24H02K41/031H02K7/14H02K2201/12H02K2213/03
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Quick Facts
Patent No.
US 10,461,592
App. No.
15/487,411
Granted
Oct 29, 2019
Kind
B2
Abstract

An electric motor has a first carrier having an array of electromagnetic elements and a second carrier having electromagnetic elements defining magnetic poles. The first and second carriers each define an axis. An airgap is formed between the first and second carriers when in an operational position. An inner thrust bearing connects the first and second carriers and is arranged to allow relative rotary motion of the carriers. An outer thrust bearing connects the first and second carriers and is arranged to allow relative rotary motion of the carriers. The electromagnetic elements of each of the first and second carriers are arranged radially inward of the outer thrust bearing and radially outward of the inner thrust bearing. The inner thrust bearing and the outer thrust bearing are arranged to maintain the airgap against a magnetic attraction of the electromagnetic elements of the first and second carriers.

Claims (34)

1. An electric machine comprising:

a stator having an array of electromagnetic elements, the stator defining a stator axis;

a rotor having electromagnetic elements defining magnetic poles, the rotor carrier defining a rotor axis;

an airgap being formed between the rotor and the stator when the stator and the rotor are in an operational position;

an inner thrust bearing connecting the rotor and the stator, the inner thrust bearing being arranged to allow relative rotary motion of the stator and the rotor;

an outer thrust bearing connecting the rotor and the stator, the outer thrust bearing being arranged to allow relative rotary motion of the stator and the rotor;

the electromagnetic elements of the stator and the electromagnetic elements of the rotor having a magnetic attraction between each other; and

wherein the rotor further comprises a plurality of posts in which the electromagnetic elements of the rotor are placed between the plurality of posts, and the rotor further comprising a plurality of inner flux restrictors lying radially inward from the plurality of posts and radially outward from the inner thrust bearing, and in which the plurality of inner flux restrictors further comprises a plurality of holes within the rigid element.

2. The electric machine of claim 1 in which the plurality of inner flux restrictors further comprises a plurality of blind holes.

3. The electric machine of claim 1 in which the plurality of inner flux restrictors further comprises a plurality of through holes.

4. The electric machine of any one of claims 1 , 2 - 3 in which the rotor further comprises a plurality of outer flux restrictors lying radially outward from the posts and radially inward from the outer thrust bearings, in which the plurality of outer flux restrictors comprises a plurality of holes within the rigid elements.

5. The electric machine of claim 4 in which the plurality of outer flux restrictors further comprises a plurality of blind holes.

6. The electric machine of claim 4 in which the plurality of outer flux restrictors further comprises a plurality of through holes.

7. The electric machine of claim 1 in which the rotor further comprises a plurality of inner flux restrictors lying radially inward from the posts and radially outward from the inner thrust bearing in which the plurality of inner flux restrictors further comprises a plurality of holes within the rigid element and in which the rotor further comprises a plurality of outer flux restrictors lying radially outward from the posts and radially inward from the outer thrust bearing, in which the plurality of outer flux restrictors comprises a plurality of holes within the rigid elements.

8. The electric machine of claim 7 in which the each of the inner and outer flux restrictors are radially aligned in an alternating pattern relative to the posts on the rotor, so that the inner and outer flux restrictors are adjacent to every second post on the rotor.

9. The electric machine of any one of claims 7 - 8 in which each of the inner and outer flux restrictors are radially aligned with the posts on the rotor, and the inner and outer flux restrictors are adjacent to each post on the rotor.

10. The electric machine of any one of claims 7 - 8 in which the plurality of inner flux restrictors and the plurality of outer flux restrictors each further comprise a plurality of holes having the same geometry.

11. The electric machine of claim 10 in which the plurality of holes having the same geometry further comprise a plurality of holes having a circular cross-section.

12. The electric machine of claim 1 in which the plurality of holes have a circular cross-section.

13. The electric machine of claim 1 in which the plurality of holes have the same geometry.

14. The electric machine of claim 1 , in which the stator comprises N posts and the magnetic poles of the rotor further comprises M poles, in which N and M have a greatest common divisor of four or more.

15. The electric machine of claim 14 in which both N and M are 60 or more.

16. An electric machine comprising:

a stator having an array of electromagnetic elements, the stator defining a stator axis;

a rotor having electromagnetic elements defining magnetic poles, the rotor carrier defining a rotor axis;

an airgap being formed between the rotor and the stator when the stator and the rotor are in an operational position;

an inner thrust bearing connecting the rotor and the stator, the inner thrust bearing being arranged to allow relative rotary motion of the stator and the rotor;

an outer thrust bearing connecting the rotor and the stator, the outer thrust bearing being arranged to allow relative rotary motion of the stator and the rotor;

the electromagnetic elements of the stator and the electromagnetic elements of the rotor having a magnetic attraction between to each other, and the rotor and stator being held together by the magnetic attraction between electromagnetic elements of the rotor and the stator during operation of the electric machine; and

further comprising a safety ring extending from one of the rotor or the stator and including a first shoulder;

a second shoulder on the other of the stator or the rotor; and

in which the first shoulder protrudes in a first radial direction, the second shoulder protrudes in a second radial direction opposed to the first radial direction, and the first shoulder is configured to cooperate with the second shoulder to prevent separation of the rotor and the stator beyond a pre-determined distance.

17. The electric machine of claim 16 , in which the stator comprises N posts and the magnetic poles of the rotor further comprises M poles, in which N and M have a greatest common divisor of four or more.

18. The electric machine of claim 17 in which both N and M are 60 or more.

Assignments (6)
CHANGE OF NAME Recorded Jul 11, 2018
From: KOCH CANADA ACTUATION TECHNOLOGIES ULC
To: GENESIS ROBOTICS AND MOTION TECHNOLOGIES CANADA, ULC
Reel/Frame 046525/0928 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2018
From: GENESIS ROBOTICS LIMITED LIABILITY PARTNERSHIP
To: KOCH CANADA ACTUATION TECHNOLOGIES ULC
Reel/Frame 046244/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2017
From: POPE, BRADLEY CHRISTOPHER
To: GENESIS ADVANCED TECHNOLOGY INC.
Reel/Frame 043446/0637 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2017
From: KLASSEN, JAMES BRENT
To: GENESIS ADVANCED TECHNOLOGY INC.
Reel/Frame 043074/0617 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2017
From: SPASOV, DAMIAN
To: GENESIS ADVANCED TECHONOLGY INC.
Reel/Frame 043305/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2017
From: GENESIS ADVANCED TECHNOLOGY INC.
To: GENESIS ROBOTICS LLP
Reel/Frame 043306/0323 →
Continuity (5)
Continuation 15235088 · Aug 11, 2016
Provisional Application 62322217 · Apr 13, 2016
Provisional Application 62363202 · Jul 15, 2016
Provisional Application 62460086 · Feb 16, 2017
Related Publication 20170338705A1 · Nov 23, 2017
Cited By (2)
US 12,212,252 US 12,273,050