IP Library Granted Patent US 10,016,937
Granted Patent B2
US 10,016,937 · App. 15/494,577 · Granted Jul 10, 2018

System and method for additive manufacturing of an object

Inventor: Eduardo Napadensky (Natania, IL)
Assignee: Stratasys Ltd.
B29C67/0059B29C35/0805B33Y10/00B33Y30/00B33Y70/00H05K1/092H05K3/125H05K3/1283B29C2035/0827B29K2995/0005B29L2031/3425
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Quick Facts
Patent No.
US 10,016,937
App. No.
15/494,577
Granted
Jul 10, 2018
Kind
B2
Abstract

A method of additive manufacturing of a three-dimensional object is disclosed. The method comprises sequentially forming a plurality of layers each patterned according to the shape of a cross section of the object. In some embodiments, the formation of at least one of the layers comprises performing a raster scan to dispense at least a first building material composition, and a vector scan to dispense at least a second building material composition. The vector scan is optionally along a path selected to form at least one structure selected from the group consisting of (i) an elongated structure, (ii) a boundary structure at least partially surrounding an area filled with the first building material, and (iii) an inter-layer connecting structure.

Claims (19)

1. A method of additive manufacturing of a three-dimensional object, comprising sequentially forming a plurality of layers each patterned according to the shape of a cross section of the object, thereby forming the object;

wherein for at least one of said plurality of layers, said formation of said layer comprises operating a first dispensing head of an additive manufacturing system to perform a raster scan while dispensing at least a first building material composition by inkjet technology, and operating a second dispensing head of said additive manufacturing system to perform a vector scan while dispensing at least a second building material composition by a technology other than said inkjet technology.

2. The method of claim 1 , wherein said first building material composition is different from said second building material composition.

3. The method of claim 1 , wherein said first building material composition is generally non-electrically conductive, and said second building material is generally electrically conductive.

4. The method of claim 1 , wherein at least one of said first and said second building material compositions comprises a UV curable component.

5. The method of claim 1 , wherein said first and said second building material compositions are at different temperatures during said dispensing.

6. The method of claim 1 , wherein said vector scan is along a path selected to form at least one structure selected from the group consisting of (i) an elongated structure, (ii) a boundary structure at least partially surrounding an area filled with said first building material, and (iii) an inter-layer connecting structure.

7. The method of claim 6 , wherein at least one of said at least one structure is embedded within an area formed by said raster scan.

8. The method of claim 6 , wherein at least one of said at least one structure is a peripheral with respect to said layer.

9. The method according to claim 1 , wherein said vector scan is along a path selected to form a plurality of lines embedded in an area formed by said raster scan.

10. The method of claim 1 , wherein said vector scan is at least partially simultaneous with said raster scan.

11. The method of claim 1 , wherein said vector scan and said raster scan are performed sequentially.

12. The method of claim 1 , wherein said at least one layer is an inner layer within said plurality of layers.

13. The method of claim 1 , wherein said at least one layer is a topmost or a bottommost layer among said plurality of layers.

14. The method of claim 1 , wherein said at least one layer comprises at least two layers.

15. The method of claim 1 , further comprising evaporating solvent from said second building material.

16. The method of claim 1 , wherein said first building material is dispensed during a relative motion in a straight line along a scanning direction but not during a relative motion along an indexing direction, said relative motion being between said first dispensing head and a working surface on which the object is manufactured.

17. The method of claim 1 , wherein said second building material is dispensed during a relative motion along a path that is dynamically selected according to the computer image of a respective layer, said relative motion being between said second dispensing head and a working surface on which the object is manufactured.

18. The method of claim 1 , wherein said other technology is selected from the group consisting of extrusion of a melted polymer, pressure based dispensing of a liquid, and pressure based dispensing of paste.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2017
From: NAPADENSKY, EDUARDO
To: STRATASYS LTD.
Reel/Frame 042199/0277 →
Continuity (3)
Continuation 14112252
Provisional Application 61476275 · Apr 17, 2011
Related Publication 20170225390A1 · Aug 10, 2017