Real-time variable depth of cut control for a downhole drilling tool
A drill bit is disclosed. The drill bit includes a bit body and a plurality of blades on the bit body. A cutting element is located on one of the plurality of blades and is communicatively coupled to a depth of cut controller (DOCC) located on the one of the plurality of blades. The DOCC is coupled to the cutting element such that the DOCC moves in response to an external force on the cutting element.
1. A drill bit, comprising:
a bit body;
a plurality of blades on the bit body;
a cutting element on one of the plurality of blades; and
a depth of cut controller (DOCC) on one of the plurality of blades, the DOCC is coupled to the cutting element such that the DOCC moves in response to an external force on the cutting element to directly engage with a geological formation.
2. The drill bit of claim 1 , wherein the DOCC is coupled to the cutting element via a mechanical connection comprising:
a mechanical linkage connecting the DOCC and the cutting element; and
a pin about which the mechanical linkage pivots.
3. The drill bit of claim 1 , wherein the DOCC is coupled to the cutting element via a fluidic connection comprising:
a channel;
a fluid filling the channel;
a first platform coupled to the cutting element to form a first end of the channel; and
a second platform coupled to the DOCC to form a second end of the channel.
4. The drill bit of claim 1 , wherein the DOCC is coupled to the cutting element via an electrical connection comprising:
a sensor communicatively coupled to the cutting element; and
a motor communicatively coupled to the DOCC, the motor configured to receive a signal from the sensor in response to the external force and move the DOCC based on the signal.
5. The drill bit of claim 1 , wherein
the DOCC is configured to extend above a surface of the blade in response to the external force exceeding a threshold; and
the DOCC is configured to retract below the surface of the blade in response to the external force falling below a threshold.
6. The drill bit of claim 1 , wherein the DOCC is configured to move a proportional amount in relation to the external force exerted on the cutting element, the external force comprises weight on bit (WOB) or torque on bit (TOB).
7. The drill bit of claim 1 , wherein the DOCC is coupled to more than one cutting element.
8. The drill bit of claim 1 , wherein the cutting element is coupled to more than one DOCC.
9. The drill bit of claim 1 , wherein the DOCC and the cutting element are located on a single blade of the plurality of blades.
10. The drill bit of claim 1 , wherein the DOCC and the cutting element are located in a single zone of the drill bit.
11. A drilling system, comprising:
a drill string; and
a downhole drilling tool coupled to the drill string, the downhole drilling tool comprising:
a bit body;
a plurality of blades on the bit body;
a cutting element on one of the plurality of blades; and
a depth of cut controller (DOCC) on one of the plurality of blades, the DOCC is coupled to the cutting element such that the DOCC moves in response to an external force on the cutting element to directly engage with a geological formation.
12. The drilling system of claim 11 , wherein the DOCC is coupled to the cutting element via a mechanical connection comprising:
a mechanical linkage connecting the DOCC and the cutting element; and
a pin about which the mechanical linkage pivots.
13. The drilling system tool of claim 11 , wherein the DOCC is coupled to the cutting element via a fluidic connection comprising:
a channel;
a fluid filling the channel;
a first platform coupled to the cutting element to form a first end of the channel; and
a second platform coupled to the DOCC to form a second end of the channel.
14. The drilling system of claim 11 , wherein the DOCC is coupled to the cutting element via an electrical connection comprising:
a sensor communicatively coupled to the cutting element; and
a motor communicatively coupled to the DOCC, the motor configured to receive a signal from the sensor in response to the external force and move the DOCC based on the signal.
15. The drilling system of claim 11 , wherein
the DOCC is configured to extend above a surface of the blade in response to the external force exceeding a threshold; and
the DOCC is configured to retract below the surface of the blade in response to the external force falling below a threshold.
16. The drilling system of claim 11 , wherein the DOCC is configured to move a proportional amount in relation to the external force exerted on the cutting element, the external force comprises weight on bit (WOB) or torque on bit (TOB).
17. The drilling system of claim 11 , wherein the DOCC is coupled to more than one cutting element.
18. The drilling system of claim 11 , wherein the cutting element is coupled to more than one DOCC.
19. The drilling system of claim 11 , wherein the DOCC and the cutting element are located on a single blade of the plurality of blades.
20. The drilling system of claim 11 , wherein the DOCC and the cutting element are located in a single zone of the drill bit.
21. A method for drilling a wellbore, comprising:
contacting a cutting element of a drill bit with a subterranean formation to form a wellbore, the cutting element coupled to a depth of cut controller (DOCC);
exerting an external force on the cutting element based on the contact between the cutting element and the subterranean formation;
actuating the DOCC in response to the external force; and
engaging the DOCC with the subterranean formation.
22. The method of claim 21 , wherein actuating the DOCC comprises:
pivoting a mechanical linkage about a pin in response to the external force exerted on the cutting element, the mechanical linkage coupling the DOCC to the cutting element; and
actuating the DOCC based on the pivoting of the mechanical linkage.
23. The method of claim 21 , actuating the DOCC comprises:
increasing a hydraulic pressure of a fluid filling a channel coupling the cutting element and the DOCC in response to the external force exerted on the cutting element; and
actuating the DOCC based on the increased hydraulic pressure.
24. The method of claim 21 , wherein actuating the DOCC comprises:
generating a signal at a sensor based on the external force exerted on the cutting element;
receiving the signal at a motor communicatively coupled to the DOCC; and
actuating the DOCC by the motor based on the signal.
25. The method of claim 21 , wherein actuating the DOCC comprises:
comparing the external force to a threshold;
extending the DOCC above a surface of the blade in response to the external force exceeding the threshold; and
retracting the DOCC below the surface of the blade in response to the external force falling below the threshold.
26. The method of claim 21 , wherein the DOCC is coupled to a plurality of cutting elements and is actuated in response to the external force being exerted on more than one of the plurality of cutting elements.
27. The method of claim 21 , wherein a plurality of DOCCs are actuated in response to the external force exerted on the cutting element.