Industrial production plant having minimal emission of greenhouse gases, in particular emission of carbon dioxide, and method for the operation thereof
The invention relates to an industrial production plant ( 1 ), which comprises a first production plant ( 2 ), which produces a CO 2 -poor and H 2 -rich exhaust gas from a carbon-containing feed material and which has an associated first exhaust-gas cleaning device ( 3 ) and an associated second exhaust-gas cleaning device ( 14 ). The problem addressed by the invention is that of creating a solution by means of which a carbon capture and utilization method can be effectively and efficiently performed. This problem is solved in that the industrial production plant ( 1 ) also comprises a gas-processing plant ( 4 ), which divides the exhaust gas into a carbon-containing, at least substantially H 2 -free partial gas flow ( 6 ) and a carbon-free, H 2 -rich partial gas flow ( 7 ); comprises an apparatus ( 19 ) for producing a CO 2 -rich gas flow, to which apparatus at least a part of a CO 2 -containing exhaust-gas flow ( 17 ) arising in a firing apparatus ( 11 ) can be fed after flowing through the second exhaust-gas cleaning device ( 14 ); and comprises a water electrolysis plant ( 24 ), which produces hydrogen (H 2 ) and oxygen ( 02 ), and a second production plant ( 20 ), which produces methanol and/or secondary methanol products and which has a CO 2 line connection ( 21 ) to the apparatus ( 19 ) on one side and an H 2 line connection ( 23 ) to the gas-processing plant ( 4 ) and the water electrolysis plant ( 24 ) on the other side.
1. An industrial production plant comprising:
a first production plant producing a low-CO 2 and H 2 -rich product gas or offgas from a carbon-containing feed with an associated first offgas purification apparatus and an associated second offgas purification apparatus;
a gas treatment plant which is connected to the first offgas purification apparatus via a first conduit connection and separates the low-CO 2 and H 2 -rich product gas or offgas into a carbon-containing, at least substantially H 2 -free gas substream and an at least substantially carbon-free, H 2 -rich gas substream, where the substantially H 2 -free gas substream can be fed at least partly by means of a second conduit connection to one or more firing device(s) present in the first production plant;
a device for producing a CO 2 -rich gas stream, into which at least part of CO 2 -containing offgas stream formed in the firing device(s) can be at least partly fed after flowing through the second offgas purification apparatus; and
a water electrolysis plant producing hydrogen (H 2 ) and oxygen (O 2 ) and a second production plant which produces methanol and/or downstream products of methanol and is firstly connected via a CO 2 conduit connection to the device producing the CO 2 -rich gas stream and to which the CO 2 -rich gas stream can be at least partly fed by means of this CO 2 conduit connection and, is secondly connected via a H 2 -conduit connection to the gas treatment plant and the water electrolysis plant and into which the H 2 -rich gas substream produced in the gas treatment plant and/or the hydrogen (H 2 ) produced in the water electrolysis plant can respectively be at least partly fed by means of this H 2 conduit connection.
2. The industrial production plant as claimed in claim 1 , further comprising:
a power station which is fired using a carbon-containing fuel and has a water/steam circuit which includes at least one steam-powered turbo set having at least one generator and is in media-conducting conduit connection with the gas treatment plant via a third conduit connection, by means of which the substantially H 2 -free gas substream can be at least partly fed to the power station.
3. The industrial production plant as claimed in claim 2 , wherein the gas treatment plant and the water electrolysis plant have an electrical connection both to the at least one generator of the power station and to a public power grid.
4. The industrial production plant as claimed in claim 3 , wherein the one or more firing device(s) of the first production plant is/are, on an inlet side, in media-conducting conduit connection with the gas treatment plant via the second conduit connection and/or the third conduit connection, by means of which at least part of the carbon-containing, at least substantially H 2 -free gas substream produced in the gas treatment plant can be fed as fuel to the firing device(s).
5. The industrial production plant as claimed in claim 1 , wherein the one or more firing device(s) of the first production plant is/are, on an offgas side, in media-conducting conduit connection via a fourth conduit connection with the second offgas purification apparatus and/or with a conduit connection conducting the CO 2 -containing offgas stream of the power station, by means of which at least part of CO 2 -containing offgas streams or substantially all the CO 2 -containing gas streams, formed in the firing device(s) and/or the power station can be fed to the second offgas purification apparatus.
6. The industrial production plant as claimed in claim 4 , wherein the gas treatment plant is configured as a pressure swing adsorption plant.
7. The industrial production plant as claimed in claim 4 , wherein the device producing a CO 2 -rich gas stream is configured as a post combustion capture (PCC) plant which scrubs out CO 2 from the CO 2 -containing offgas stream of the power station and/or the one or more firing device(s) by an absorption medium.
8. The industrial production plant as claimed in claim 1 , wherein the first production plant producing a low-CO 2 and H 2 -rich product gas or offgas from a carbon-containing feed is a coke oven producing a coke oven gas or a plant which gasifies or pyrolyzes or torrefies a carbon-containing starting material.
9. The industrial production plant as claimed in claim 1 , further comprising:
a smelting works, a steelworks, a cement works, a rotary tube furnace, one or more plants for producing molten glass or a chemical works, or one or more paper production plants or is connected thereto by a conduit connection conveying a CO 2 -containing gas stream.
10. A method for the at least substantially CO 2 -free operation of a first production plant producing a low-CO 2 and H 2 -rich product gas or offgas from a carbon-containing feed with an associated first offgas purification apparatus and an associated second offgas purification apparatus, the method comprising:
feeding the low-CO 2 and H 2 -rich product gas or offgas via a first conduit connection connected to the first offgas purification apparatus to a gas treatment plant;
dividing the low-CO 2 and H 2 -rich product gas or offgas into a carbon-containing, at least substantially H 2 -free gas substream and an at least substantially carbon-free, H 2 -rich gas substream by the gas treatment plant;
feeding the substantially H 2 -free gas substream at least partly via a second conduit connection to one or more firing device(s) of the first production plant,
where at least part of CO 2 -containing offgas stream formed in the firing device(s) is, after passing through the second offgas purification apparatus, at least partly fed to a device for producing a CO 2 -rich gas stream;
producing hydrogen (H 2 ) and oxygen (O 2 ) by electrolysis of water in a water electrolysis plant;
producing methanol and/or downstream products of methanol in a second production plant and, firstly,
feeding the CO 2 -rich gas stream produced in the device producing the CO 2 -rich gas stream at least partly to the second production plant and, secondly,
feeding the H 2 -rich gas substream produced by the gas treatment plant and/or the hydrogen (H 2 ) produced in the water electrolysis plant in each case at least partly via an H 2 -conduit connection to the second production plant.
11. The method as claimed in claim 10 , wherein the substantially H 2 -free gas substream is fed at least partly via a third conduit connection to a power station, where the power station has a water/steam circuit with at least one steam-powered turbo set with at least one generator and is fired using a carbon-containing fuel and a CO 2 -containing offgas stream therefrom is at least partly fed to the associated second offgas purification apparatus.
12. The method as claimed in claim 11 , wherein the gas treatment plant and the water electrolysis plant have an electrical connection both to the at least one generator of the power station and to a public power grid and are optionally operated by means of power present in the public power grid, surplus power, and/or using electric power produced by the at least one generator.
13. The method as claimed in claim 12 , wherein the first production plant producing a low-CO 2 and H 2 -rich product gas or offgas has one or more firing devices to which, on an inlet side, at least part of the carbon-containing, at least substantially H 2 -free gas substream is fed as fuel from the gas treatment plant and/or the third conduit connection.
14. The method as claimed in claim 13 , wherein the first production plant producing a low-CO 2 and H 2 -rich product gas or offgas has one or more firing devices which is/are, on an offgas side, in media-conducting conduit connection via a fourth conduit connection with the second offgas purification apparatus and/or with a conduit connection conducting the CO 2 -containing offgas stream of the power station, by means of which at least part of CO 2 -containing offgas streams or all the CO 2 -containing offgas stream, formed in the firing device(s) and/or the power station is fed to the second offgas purification apparatus.
15. The method as claimed in claim 10 , wherein the first production plant producing a low-CO 2 and H 2 -rich product gas or offgas has one or more firing devices to which, on an inlet side, at least part of the carbon-containing, at least substantially H 2 -free gas substream is fed as fuel from the gas treatment plant and/or a third conduit connection.
16. The method as claimed in claim 10 , wherein the first production plant producing a low-CO 2 and H 2 -rich product gas or offgas has one or more firing devices which is/are, on an offgas side, in media-conducting conduit connection via a fourth conduit connection with the second offgas purification apparatus and/or with a conduit connection conducting a CO 2 -containing offgas stream of a power station, by means of which at least part of CO 2 -containing offgas streams or all the CO 2 -containing offgas streams, formed in the firing device(s) and/or the power station is fed to the second offgas purification apparatus.
17. The industrial production plant as claimed in claim 2 , wherein the gas treatment plant and the water electrolysis plant have an electrical connection both to the at least one generator of the power station and to a public power grid and is operated using power present in the public power grid and/or using electric power generated by the at least one generator.
18. The industrial production plant as claimed in claim 1 , wherein the one or more firing device(s) of the first production plant is/are, on an inlet side, in media-conducting conduit connection with the gas treatment plant via the second conduit connection and/or a third conduit connection, by means of which at least part of the carbon-containing, at least substantially H 2 -free gas substream produced in the gas treatment plant can be fed as fuel to the firing device(s).
19. The industrial production plant as claimed in claim 1 , wherein the gas treatment plant is configured as a pressure swing adsorption plant.
20. The industrial production plant as claimed in claim 1 , wherein the device producing a CO 2 -rich gas stream is configured as a post combustion capture (PCC) plant which scrubs out CO 2 from the CO 2 -containing offgas stream of a power station and/or the one or more firing device(s) by an absorption medium.