IP Library › Granted Patent US 10,651,460
Granted Patent B2
US 10,651,460 · App. 15/509,641 · Granted May 12, 2020

Nonaqueous electrolyte secondary battery

Inventors: Hiroya Umeyama (Okazaki, JP); Keiichi Takahashi (Nishinomiya, JP); Shuji Tsutsumi (Ikoma, JP); Tatsuya Hashimoto (Osaka, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/36H01M2/1686H01M4/02H01M4/131H01M4/362H01M4/366H01M4/505H01M4/525H01M4/5825H01M4/625H01M10/052H01M10/0567H01M10/4235H01M10/0525H01M2004/027H01M2004/028H01M2300/0025
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,651,460
App. No.
15/509,641
Granted
May 12, 2020
Kind
B2
Abstract

A nonaqueous electrolyte secondary battery includes a positive electrode, a negative electrode, and a separator. The positive electrode includes a positive electrode current collector, a first positive electrode mixture layer that is provided on the positive electrode current collector, and a second positive electrode mixture layer that is provided on the first positive electrode mixture layer. The first positive electrode mixture layer includes a first positive electrode active material and a first conductive material. The second positive electrode mixture layer includes a second positive electrode active material and a second conductive material. The first positive electrode active material includes a lithium composite oxide having a layered crystal structure. The second positive electrode active material includes a lithium composite phosphate having an olivine-type crystal structure. The second conductive material includes a conductive material having a higher crushing strength than the lithium composite phosphate having an olivine-type crystal structure.

Claims (56)

1. A nonaqueous electrolyte secondary battery comprising:

a positive electrode;

a negative electrode; and

a separator that is interposed between the positive electrode and the negative electrode, wherein

the positive electrode comprises a positive electrode current collector, a first positive electrode mixture layer that is provided on the positive electrode current collector, and a second positive electrode mixture layer that is provided on the first positive electrode mixture layer to face the separator,

the first positive electrode mixture layer comprises a first positive electrode active material and a first conductive material,

the second positive electrode mixture layer comprises a second positive electrode active material and a second conductive material,

the first positive electrode active material comprises a lithium composite oxide having a layered crystal structure,

the second positive electrode active material is a mixture of a lithium composite oxide having a layered crystal structure and a lithium composite phosphate having an olivine-type crystal structure,

the second conductive material comprises a conductive material having a crushing strength that is more than 1 time and 3 times or less higher than the lithium composite phosphate having the olivine-type crystal structure,

the crushing strength is measured according to JIS Z 8841-1993, and

the second positive electrode active material consists of LiFePO 4 as the lithium composite phosphate having the olivine-type crystal structure in an amount of 20 mass % to 75 mass % of an entire weight of the second positive electrode active material and the lithium composite oxide having the layered crystal structure as the rest of the weight of the second positive electrode active material.

2. The nonaqueous electrolyte secondary battery according to claim 1 , wherein

the first conductive material comprises a fibrous conductive material.

3. The nonaqueous electrolyte secondary battery according to claim 2 , wherein

the fibrous conductive material has an aspect ratio of 20 to 100 and a total length of 1 μm to 10 μm.

4. The nonaqueous electrolyte secondary battery according to claim 2 , wherein

the first positive electrode mixture layer comprises 3 mass % to 10 mass % of the fibrous conductive material.

5. The nonaqueous electrolyte secondary battery according to claim 2 , wherein

the fibrous conductive material is vapor-grown carbon fiber or carbon nanotube.

6. The nonaqueous electrolyte secondary battery according to claim 1 , wherein

the second positive electrode mixture layer comprises 3 mass % to 5 mass % of the conductive material having the higher crushing strength than the lithium composite phosphate having the olivine-type crystal structure.

7. The nonaqueous electrolyte secondary battery according to claim 1 , wherein

the conductive material having the higher crushing strength than the lithium composite phosphate having the olivine-type crystal structure is soft carbon.

8. The nonaqueous electrolyte secondary battery according to claim 7 , wherein

the soft carbon is any one of petroleum coke, coal coke, pitch coke, coal pitch coke, petroleum pitch coke, and polyvinyl chloride carbon.

9. The nonaqueous electrolyte secondary battery according to claim 1 , wherein

a thickness of the second positive electrode mixture layer is 15% to 25% with respect to a sum of a thickness of the first positive electrode mixture layer and the thickness of the second positive electrode mixture layer.

10. The nonaqueous electrolyte secondary battery according to claim 1 , wherein

the second conductive material further comprises a conductive material other than the conductive material having the higher crushing strength in an amount of from 1 mass % to 3 mass % with respect to the total mass of the second positive electrode mixture layer.

11. The nonaqueous electrolyte secondary battery according to claim 1 , wherein

the first positive electrode mixture layer comprises pores.

12. The nonaqueous electrolyte secondary battery according to claim 1 , wherein a thickness of an interfacial layer, the interfacial layer being deformed or destroyed first positive electrode active material that penetrates into pores of the second positive electrode mixture layer, or deformed or destroyed second positive electrode active material that penetrates into pores of the first positive electrode mixture layer, is in a range of from 2% to 4% with respect to a sum of a thickness of the first positive electrode mixture layer and the thickness of the second positive electrode mixture layer.

13. A nonaqueous electrolyte secondary battery comprising:

a positive electrode;

a negative electrode; and

a separator that is interposed between the positive electrode and the negative electrode, wherein

the positive electrode comprises a positive electrode current collector, a first positive electrode mixture layer that is provided on the positive electrode current collector, and a second positive electrode mixture layer that is provided on the first positive electrode mixture layer to face the separator,

the first positive electrode mixture layer comprises a first positive electrode active material and a first conductive material,

the second positive electrode mixture layer comprises a second positive electrode active material and a second conductive material,

the first positive electrode active material comprises a lithium composite oxide having a layered crystal structure,

the second positive electrode active material consists of LiFePO 4 as a lithium composite phosphate having an olivine-type crystal structure in an amount of 20 mass % to 75 mass % of an entire weight of the second positive electrode active material and a lithium composite oxide having a layered crystal structure as the rest of the weight of the second positive electrode active material,

the second conductive material comprises a conductive material having a crushing strength that is more than 1 time and 3 times or less higher than the lithium composite phosphate having the olivine-type crystal structure, and

the crushing strength is measured according to JIS Z 8841-1993.

14. A nonaqueous electrolyte secondary battery comprising:

a positive electrode;

a negative electrode; and

a separator that is interposed between the positive electrode and the negative electrode, wherein

the positive electrode comprises a positive electrode current collector, a first positive electrode mixture layer that is provided on the positive electrode current collector, and a second positive electrode mixture layer that is provided on the first positive electrode mixture layer to face the separator,

the first positive electrode mixture layer comprises a first positive electrode active material and a first conductive material,

the second positive electrode mixture layer comprises a second positive electrode active material and a second conductive material,

the first positive electrode active material comprises a lithium composite oxide having a layered crystal structure,

the second positive electrode active material consists of LiFePO 4 as a lithium composite phosphate having an olivine-type crystal structure in an amount of 20 mass % to 75 mass % of an entire weight of the second positive electrode active material and a lithium composite oxide having a layered crystal structure as the rest of the weight of the second positive electrode active material,

the second conductive material comprises a conductive material having a crushing strength that is more than 1 time and 3 times or less higher than the lithium composite phosphate having the olivine-type crystal structure,

the crushing strength is measured according to JIS Z 8841-1993, and

a content of the LiFePO 4 is 5 mass % to 20 mass % with respect to a sum of a content of the first positive electrode active material and a content of the second positive electrode active material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2017
From: UMEYAMA, HIROYA; TAKAHASHI, KEIICHI; TSUTSUMI, SHUJI; HASHIMOTO, TATSUYA
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 041909/0768 →
Priority Claims (1)
JP 2014-185297 · Sep 11, 2014 · national
Continuity (1)
Related Publication 20170256788A1 · Sep 7, 2017